Some variations provide a carbon-negative carbon product that is characterized by a carbon intensity less than 0 kg CO.sub.2e per metric ton of the carbon-negative carbon product, wherein the carbon-negative carbon product contains at least about 50 wt % carbon. In some embodiments, the carbon intensity is less than 500 kg CO.sub.2e per metric ton of the carbon-negative carbon product. Other variations provide a carbon-negative metal product (e.g., a steel product) that is characterized by a carbon intensity less than 0 kg CO.sub.2e per metric ton of the carbon-negative metal product, wherein the metal product contains from 50 wt % to 100 wt % of one or more metals and optionally one or more alloying elements. In some embodiments, the carbon-negative metal product is characterized by a carbon intensity less than 200 kg CO.sub.2e per metric ton of the carbon-negative metal product. The carbon-negative metal product can contain a wide variety of metals.

In a process for producing uranium and/or at least one rare earth element selected from the group consisting of cerium, dysprosium, erbium, europium, gadolinium, holmium, lanthanum, lutetium, neodymium, praseodymium, promethium, samarium, scandium, terbium, thulium, ytterbium and yttrium out of an ore, the ore is mixed with sulphuric acid with a concentration of at least 95 wt.-% to a mixture, wherein the mixture is granulated to pellets. The pellets are fed into at least one fluidized bed fluidized by a fluidizing gas for a thermal treatment at temperatures between 200 and 1000 C. The at least one fluidized bed is developed such that it at least partly surrounds a gas supply tube for a gas or a gas mixture fed into the reactor and the gas or gas mixture is used as a heat transfer medium.

The present invention relates to the use of copolymers as binders for pelletizing metal containing ores such as iron containing ores. The copolymers comprise monomer units derived from at least one monomer C of formula (I).

A direct reduction process for the production of ferrochrome from chromite ore or concentrate is disclosed. According to the present invention, calcium chloride (CaCl.sub.2) is added as a catalyst to accelerate the solid reduction and enhance the particle growth of the metallic phase (i.e. ferrochrome) during reduction. The reduction of chromite ore or concentrate takes place at much lower temperatures (e.g. 1200 to 1400 C.) compared to the conventional smelting technologies, and the ferrochrome particles formed are segregated from the unwanted residual gangue and spinel particles, facilitating their subsequent physical separation.

The present invention relates to an ironmaking feedstock comprising a solid CaFe.sub.3O.sub.5 phase. The ironmaking feedstock may be produced by a process comprising reacting a combination of a calcium source and magnetite at elevated temperature under reducing conditions sufficient to produce the solid CaFe.sub.3O.sub.5 phase. The product may be in the form of agglomerates such as pellets, with a compressive strength such that the product is suitable for transportation.

A method for producing briquettes from pellet fines, DRI sludge, DRI fines and dust from DRI dedusting systems and, in this way, reincorporating same into steel production processes, thereby contributing to the re-use of the by-products of these processes, as well as minimizing the stocks of these types of materials and, consequently, helping to improve the environment. The invention comprises: grinding and sieving the pellet fines and the DRI sludge; sieving the DRI fines; storing the dust from DRI dedusting systems; briquetting with roller presses, using liquid sodium silicate and bentonite or composite Portland cement as binders; sieving the briquettes; shredding the edges and waste of the fresh briquettes; and curing in order to improve the physical properties thereof, such as strength. Once cured, the fresh briquette can be stored or sent directly to direct-reduced iron production processes for use as part of the feedstock for reduction ovens or reactors.

Use of a smectite clay that has been pre-treated with a dispersant as a binder, in particular the use of a smectite clay that has been pre-treated with a dispersant as a binder to form iron ore pellets.

A process to beneficiate oxidized iron ore can include the steps of: (1) adding a polysaccharide to the oxidized iron ore; (2) adding at least one amine; and (3) adding at least one salt; wherein the pH of the process is below 10 and greater than 5.

The present invention concerns the use of a magnesium-including compound as binder for producing metallic ore fluxed pellets, in particular iron ore fluxed pellets, said magnesium-including compound comprising semi-hydrated dolime fitting the general formula aCa(OH).sub.2.Math.bMg(OH).sub.2.Math.cMgO, a, b, and c being weight fractions wherein the weight fraction b of Mg(OH).sub.2 is between 0.5 and 19.5 % by weight with respect to the total weight of said semi-hydrated dolime.

A method for recovering valuable metals and simultaneously preparing ceramsite by roasting cyanide tailing belongs to the area of comprehensive recovery and high value utilization of metallurgical waste residue. In this method, cyanide tailings, bentonite, calcium chloride, coal powder and albite are mixed by ball milling according to certain weight ratio to get a mixture. After drying and roasting twice, dust is collected from the roasted ash, the obtained polymetallic ash is collected and treated. The secondary calcined material is cooled to obtain ceramsite. The invention volatilizes and recovers the valuable metal in the roasting and sintering process of cyanide tailings and directly prepares the ceramsite through reasonable batching, which achieves the effect of recycling cyanide tailings and high-value utilization, can create good economic and environmental benefits, and has significant effect of energy saving and consumption reduction.