A method and apparatus to reclaim metals from scrap material such as automobile shredder residue (ASR) that, after separating out light density components, separates out friable material such as rock and glass by crushing and screening operations to generate a high metal content product.

Systems and methods for processing slag produced by iron and steel making processes are disclosed. The slag is treated produce a series of valued industrial products, such as metal oxides, metal carbonates, rare-earth metals, and water glass. The systems and methods also integrate slag processing with CO.sub.2 sequestration and flue gas desulphurization. Processing slag minimizes the land use for stockpiling or landfilling wastes produced from iron and steel making processes and protects the ground water underneath. Overall, the solid and gaseous emissions of an energy-intensive and highly polluted industrial process have been largely reduced, recycled and valorized in order to achieve a near zero-emission goal.

Systems and methods for processing slag produced by iron and steel making processes are disclosed. The slag is treated produce a series of valued industrial products, such as metal oxides, metal carbonates, rare-earth metals, and water glass. The systems and methods also integrate slag processing with CO.sub.2 sequestration and flue gas desulphurization. Processing slag minimizes the land use for stockpiling or landfilling wastes produced from iron and steel making processes and protects the ground water underneath. Overall, the solid and gaseous emissions of an energy-intensive and highly polluted industrial process have been largely reduced, recycled and valorized in order to achieve a near zero-emission goal.

A method of forming a compact includes removing material from a workpiece, transferring metallic dust released during the material removal into a conduit, operating a plurality of slide gates to selectively control movement of the dust from the conduit to either one of a primary collector and a back-up collector, drawing the dust through the conduit to a compactor, and compacting the dust in the compactor.

A method of forming a compact includes removing material from a workpiece, transferring metallic dust released during the material removal into a conduit, operating a plurality of slide gates to selectively control movement of the dust from the conduit to either one of a primary collector and a back-up collector, drawing the dust through the conduit to a compactor, and compacting the dust in the compactor.

A method and apparatus to reclaim metals from scrap material such as automobile shredder residue (ASR) that, after separating out light density components, separates out friable material such as rock and glass by crushing and screening operations to generate a high metal content product.

A method and apparatus to reclaim metals from scrap material such as automobile shredder residue (ASR) that, after separating out light density components, separates out friable material such as rock and glass by crushing and screening operations to generate a high metal content product.

An apparatus and process for melting and using scrap pieces of lead or lead alloy from making a web of connected grids for a lead acid battery by forming holes through a solid strip of lead or lead alloy. The scrap pieces may be compacted into briquettes which are submerged in a pool of liquid lead or lead alloy below the top surface of the pool and melt in the pool. Liquid lead from the pool may be cast into solid strips from which webs of grids are made.

A method for extracting a rare earth metal from a mixture of one or more rare earth metals, said method comprising contacting an acidic solution of the rare earth metal with a composition which comprises an ionic liquid to form an aqueous phase and a non-aqueous phase into which the rare earth metal has been selectively extracted; recovering the rare earth metal from the non-aqueous phase; and processing the recovered rare earth metal into a rare earth metal oxide.

A method for extracting a rare earth metal from a mixture of one or more rare earth metals, said method comprising contacting an acidic solution of the rare earth metal with a composition which comprises an ionic liquid to form an aqueous phase and a non-aqueous phase into which the rare earth metal has been selectively extracted; recovering the rare earth metal from the non-aqueous phase; and processing the recovered rare earth metal into a rare earth metal oxide.