A method of processing a black mass material feed material can include a) receiving a black mass material feed material; b) acid leaching the black mass material at a pH that is less than 4, thereby producing a pregnant leach solution (PLS) comprising at least 80% the lithium from the black mass feed material, and at least a portion of the iron and the phosphorous from the black mass feed material; providing a first intermediary solution after completing step b); and separating at least 90% of the iron and the phosphorous from the first intermediary solution to provide an output solution.

A method for recovering valuable substance, for recovering it from lithium ion secondary battery includes: thermal treatment step of thermally treating lithium ion secondary battery to obtain thermally treated product; pulverizing/classifying step of classifying pulverized product obtained by pulverizing thermally treated product, to obtain coarse and fine-grained products both containing valuable substance; water leaching step of immersing fine-grained product in water, to obtain water-leached slurry; wet magnetic sorting step of subjecting water-leached slurry to wet magnetic sorting, to sort water-leached slurry into magnetically attractable materials and non-magnetically attractable material slurry; and acid leaching step of adding acidic solution to either or both of non-magnetically attractable material slurry recovered by wet magnetic sorting and non-magnetically attractable materials obtained by solid-liquid separation of non-magnetically attractable material slurry to leach non-magnetically attractable materials at pH lower than 4, followed by solid-liquid separation to obtain acid leaching liquid and acid leaching residue.

A method for recovering valuable substance, for recovering it from lithium ion secondary battery includes: thermal treatment step of thermally treating lithium ion secondary battery to obtain thermally treated product; pulverizing/classifying step of classifying pulverized product obtained by pulverizing thermally treated product, to obtain coarse and fine-grained products both containing valuable substance; water leaching step of immersing fine-grained product in water, to obtain water-leached slurry; wet magnetic sorting step of subjecting water-leached slurry to wet magnetic sorting, to sort water-leached slurry into magnetically attractable materials and non-magnetically attractable material slurry; and acid leaching step of adding acidic solution to either or both of non-magnetically attractable material slurry recovered by wet magnetic sorting and non-magnetically attractable materials obtained by solid-liquid separation of non-magnetically attractable material slurry to leach non-magnetically attractable materials at pH lower than 4, followed by solid-liquid separation to obtain acid leaching liquid and acid leaching residue.

A process for recovering copper from heap leach residues containing residual copper, includes identifying a production zone within the heap leach residues for secondary leaching, drilling wells into the heap at locations suitable for delivering leach solution into the production zone, injecting the leach solution including ferric ions through the wells and aerating the production zone to facilitate oxidative reactions within the production zone, and collecting effluent from the heap for copper recovery therefrom.

A process for recovering copper from heap leach residues containing residual copper, includes identifying a production zone within the heap leach residues for secondary leaching, drilling wells into the heap at locations suitable for delivering leach solution into the production zone, injecting the leach solution including ferric ions through the wells and aerating the production zone to facilitate oxidative reactions within the production zone, and collecting effluent from the heap for copper recovery therefrom.

The invention relates to a material and its method for rapidly eluting ammonium ions and soluble metal cations in an ionic rare earth ore leaching site, which comprises the following steps: 1) Ferrous sulfate is dissolved in water as an eluant; 2) Take the soil sample from the closed leaching site of ionic rare earth ore to make an eluting column, use the above-mentioned eluent to elute, more than 95% water-soluble and exchangeable ammonium ions in the soil sample are eluted, while more than 90% of the residual rare earths in the soil sample are exchanged into the eluent, which can quickly achieve the purpose of eluting ammonium ions in the leaching site and recovering the residual rare earths, and is beneficial to the soil remediation for the leaching site.

A hydrometallurgical method for simultaneously extracting zinc, lead, silver, iron and calcium from electric arc furnace dust (hazardous waste) produced by the steelmaking industry (steelworks), in the form of industrial products: zinc as zinc sulphate or zinc cathodes; lead and silver as a concentrate of lead and silver; iron as reduced elemental iron for return to the electric arc furnace; and, lastly, calcium as gypsum, without solid waste or liquid effluents being generated relates to the chemical nature of the electric arc furnace dust (complex oxides) changes to a sulfide complex, and eliminating the hazards associated with the generation of fugitive heavy-metal salts. In addition, the hydrometallurgical problem of low recovery of zinc and iron is solved. Consequently, hydrometallurgy is made easier and more environmentally friendly, as condensed water is used as a leachate, the condensed water being continuously regenerated by vacuum evaporation systems without generating effluents.

A method of improving leach kinetics and recovery during atmospheric or above-atmospheric leaching of a metal sulfide is disclosed. A system for practicing the aforementioned method is also disclosed. Apparatus for practicing the aforementioned method is also disclosed. A new composition of matter which is formed by the aforementioned method, and which may be utilized in the system and apparatus is further disclosed. The new composition of matter may exhibit improved leach kinetics, and may have some utility in the semi-conductor arts, including uses within photovoltaic materials.

A method of improving leach kinetics and recovery during atmospheric or above-atmospheric leaching of a metal sulfide is disclosed. A system for practicing the aforementioned method is also disclosed. Apparatus for practicing the aforementioned method is also disclosed. A new composition of matter which is formed by the aforementioned method, and which may be utilized in the system and apparatus is further disclosed. The new composition of matter may exhibit improved leach kinetics, and may have some utility in the semi-conductor arts, including uses within photovoltaic materials.

The invention is directed towards a process for complete conversion of multiple industrial wastes to sustainable alternatives and usable products resulting in water in-soluble product alike chemical gypsum useful for cement manufacturing used in construction industry. The inventor has utilized industrial wastes from multiple industries together taking into consideration their chemical and physical properties without using any form of energy. The whole process is carried out at ambient temperature under open sky. In described two exemplary processes, the inventor has disclosed process comprising the steps of mechanically mixing metallurgical inert waste of aged dry Jarofix containing crystallized Gypsum with freshly generated Jarosite or dry/wet Red Mud followed by addition of adequate acidic concentration waste water, calcitic wastes, pozzolanic property enhancers & lime treatment. The multiple wastes mix crystallized chemical gypsum mass on drying is used as a whole without any leftover.