Methods for the extraction of metals such as rare earth metals and thorium from metal compounds and solutions. The methods may include the selective precipitation of rare earth elements from pregnant liquor solutions as rare earth oxalates. The rare earth oxalates are converted to rare earth carbonates in a metathesis reaction before being digested in an acid and treated for the extraction of thorium. A two-step extraction method may be applied to precipitate thorium as thorium hydroxide under controlled pH conditions such that pure thorium precipitate is recovered from a first step and a thorium-free rare earth solution is recovered at the subsequent step. The resulting rare earth solutions are of extremely high purity and may be processed directly in a solvent extraction circuit for the separation of rare earth elements, or may be processed for the direct production of a 99.9% bulk rare earth hydroxide/oxide concentrate.

Methods for the extraction of metals such as rare earth metals and thorium from metal compounds and solutions. The methods may include the selective precipitation of rare earth elements from pregnant liquor solutions as rare earth oxalates. The rare earth oxalates are converted to rare earth carbonates in a metathesis reaction before being digested in an acid and treated for the extraction of thorium. A two-step extraction method may be applied to precipitate thorium as thorium hydroxide under controlled pH conditions such that pure thorium precipitate is recovered from a first step and a thorium-free rare earth solution is recovered at the subsequent step. The resulting rare earth solutions are of extremely high purity and may be processed directly in a solvent extraction circuit for the separation of rare earth elements, or may be processed for the direct production of a 99.9% bulk rare earth hydroxide/oxide concentrate.

A method for separating metal components from a treatment material containing a silicate and metal elements includes: a reaction step of reacting the treatment material and a molten alkali hydroxide in which bubbles due to water vapor derived from water are generated by heating a hydroxide of an alkali metal or an alkaline-earth metal and the water in a state where the hydroxide and the water coexist, to obtain a reaction product; and a first precipitation step of dissolving the reaction product of the treatment material and the molten alkali hydroxide after the reaction step in water, thereby generating a precipitate containing the metal elements.

A method for separating metal components from a treatment material containing a silicate and metal elements includes: a reaction step of reacting the treatment material and a molten alkali hydroxide in which bubbles due to water vapor derived from water are generated by heating a hydroxide of an alkali metal or an alkaline-earth metal and the water in a state where the hydroxide and the water coexist, to obtain a reaction product; and a first precipitation step of dissolving the reaction product of the treatment material and the molten alkali hydroxide after the reaction step in water, thereby generating a precipitate containing the metal elements.

A method for removing sulfate iron-containing compounds from a low- to moderate-temperature metal sulfide leach circuit (1) is disclosed. A reactor (6) within a chloride leach circuit (5) and which is preferably maintained at a temperature between 20 and 150 degrees Celsius may be provided with a catalyst (4) comprising a material selected from the group consisting of: colloidal hematite, colloidal goethite, particulate containing FeOOH, particulate containing α-FeOOH, particulate containing γ-FeOOH, particulate containing Fe.sub.2O.sub.3, particulate containing α-Fe.sub.2O.sub.3, particulate containing γ-Fe.sub.2O.sub.3, particulate containing Fe.sub.3O.sub.4, particulate containing Fe(OH)SO.sub.4, and a combination thereof. The catalyst (4) may also be used with heap leach and/or dump leach circuits (22), without limitation. Methods for using and generating the catalyst (4) are also disclosed. In some embodiments, the catalyst (4) may be used as an anti-frothing agent (e.g., for zinc leaching, without limitation).

Disclosed herein are system and methods to effectively leach coal ash with hydrochloric acid and separate an insoluble silica product and then selectively precipitate, from the leachate, a number to value-added, strategic, marketable products using a hydroxide reagent. The resulting precipitated products include iron, aluminum, magnesium, calcium, and a mixture of rare earth elements and transition metals. These can be separated as hydroxides or converted to oxides or carbonates. Using hydrochloric acid for leaching and converting the chloride to sodium chloride in the final step results in practically no waste for this process. The silica can be further purified using sodium hydroxide fusion or caustic leach methods and some minor streams from this process are recycled to minimize any waste stream. These systems and methods can be applied to a number of other industrial waste products such as red mud from the aluminum process, slag from steel furnaces, mine tailings, and other metal-bearing waste streams.

Disclosed herein are system and methods to effectively leach coal ash with hydrochloric acid and separate an insoluble silica product and then selectively precipitate, from the leachate, a number to value-added, strategic, marketable products using a hydroxide reagent. The resulting precipitated products include iron, aluminum, magnesium, calcium, and a mixture of rare earth elements and transition metals. These can be separated as hydroxides or converted to oxides or carbonates. Using hydrochloric acid for leaching and converting the chloride to sodium chloride in the final step results in practically no waste for this process. The silica can be further purified using sodium hydroxide fusion or caustic leach methods and some minor streams from this process are recycled to minimize any waste stream. These systems and methods can be applied to a number of other industrial waste products such as red mud from the aluminum process, slag from steel furnaces, mine tailings, and other metal-bearing waste streams.

Disclosed is a microwave chemical method for totally extracting fluorine and rare earth from bastnaesite concentrate, including: alkaline conversion defluorination of bastnaesite through microwave irradiation, microwave-assisted leaching of fluorine, solid-liquid separation of leaching solution and microwave-assisted leaching of rare earth. The rare earth hydrochloric acid solution for leaching contains no fluorine ion, so that the fluorine interference of subsequent processes such as impurity removal can be completely avoided; the fluorine and the rare earth are leached with microwaves, which does not need the stirring, so that the automatic control is easy to implement; the fluorine and rare earth leaching speed is high, the leaching time is short and the complete leaching of fluorine and little residual alkali in the slag can be realized by two-time leaching; and no fluorine-containing waste water is discharged, and the total extraction of the rare earth can be realized by one-time leaching.

A method for extracting a rare earth metal from a mixture of one or more rare earth metals, said method comprising contacting an acidic solution of the rare earth metal with a composition which comprises an ionic liquid to form an aqueous phase and a non-aqueous phase into which the rare earth metal has been selectively extracted; recovering the rare earth metal from the non-aqueous phase; and processing the recovered rare earth metal into a rare earth metal oxide.

A method for extracting a rare earth metal from a mixture of one or more rare earth metals, said method comprising contacting an acidic solution of the rare earth metal with a composition which comprises an ionic liquid to form an aqueous phase and a non-aqueous phase into which the rare earth metal has been selectively extracted; recovering the rare earth metal from the non-aqueous phase; and processing the recovered rare earth metal into a rare earth metal oxide.