A manganese-lithium separation process and a pre-extraction solution preparation process in comprehensive recovery of ternary battery wastes, and a method for comprehensive recovery of cobalt, nickel, manganese and lithium elements from the ternary battery wastes, relates to a method for recycling battery wastes. According to the present disclosure, cobalt and nickel ions are separated from an impurity-removed solution by a hydrolysis method; manganese, lithium and other ions in the impurity-removed solution are free from an extraction procedure, so that most manganese ions are separated and removed by a wet method before extraction, to prevent the manganese ions from entering the extraction system; nickel ions are free from an extraction procedure of full extraction and full back-extraction; and nickel hydroxide is directly precipitated after related impurities are removed by extraction.

Systems and methods for sequestering carbon, evolving hydrogen gas, producing iron oxide as magnetite, and producing magnesium carbonate as magnesite through sequential carbonation and serpentinization/hydration reactions involving processed olivine- and/or pyroxene-rich ores, as typically found in mafic and ultramafic igneous rock. Precious or scarce metals, such nickel, cobalt, chromium, rare earth elements, and others, may be concentrated in the remaining ore to facilitate their recovery from any gangue material.

A process for recovering materials from a black mass material obtained from lithium-ion batteries can include: i) conveying a black mass material as a black mass solid stream; ii) leaching the black mass solid stream to form a pregnant leach solution and residual solids; iii) separating the pregnant leach solution from the residual solids; iv) isolating a copper product from the pregnant leach solution; v) isolating an aluminum (Al) and/or iron (Fe) product from the pregnant leach solution; vi) isolating a manganese (Mn) product from the from the pregnant leach solution; vii) isolating a cobalt (Co) product from the from the pregnant leach solution; viii) isolating a nickel (Ni) product from the from the pregnant leach solution; ix) isolating a salt by-product from the pregnant leach solution; and x) isolating a lithium product the pregnant leach solution.

A method for recycling an electrical energy storage device includes exposing components of the electrical energy storage device to an acidic solution to form a recovery solution; performing plating in the presence of the recovery solution and a conductive substrate, metals of the recovery solution depositing on the conductive substrate; and oxidizing the metals deposited on the conductive substrate to form an electrode material.

A process for removal of aluminium and iron in the recycling of rechargeable batteries comprising providing a leachate from black mass, adding phosphoric acid (H.sub.3PO.sub.4) to said leachate and adjusting the pH to form iron phosphate (FePO.sub.4) and aluminium phosphate (AlPO.sub.4), precipitating and removing the formed FePO.sub.4 and AlPO.sub.4, and forming a filtrate for further recovery of cathode metals, mainly NMC-metals and lithium.

Process for the recovery of transition metal from cathode active materials containing nickel and lithium, wherein said process comprises the steps of (a) treating a lithium containing transition metal oxide material with a leaching agent (preferably an acid selected from sulfuric acid, hydrochloric acid, nitric acid, methanesulfonic acid, oxalic acid and citric acid), (b) adjusting the pH value to 2.5 to 8, and (c) treating the solution obtained in step (b)with metallic nickel, cobalt or manganese or a combination of at least two of the foregoing.

The present disclosure refers to a method of obtaining metal ions from a battery, the method comprising adding a crushed battery to a leaching solution comprising fruit and organic acid, thereby obtaining a leachate comprising metal ions, wherein the method is performed at a temperature above 80° C.

Provided is a method that allows for efficient removal of an impurity metal, and further, the recovery of a valuable metal with high efficiency. The method for recovering a valuable metal (Cu, Ni, and Co) includes the steps of: preparing a charge comprising at least a valuable metal as a raw material; heating and melting the raw material to form an alloy and a slag; and separating the slag to recover the alloy containing the valuable metal, wherein the heating and melting of the raw material comprises charging the raw material into a furnace of an electric furnace equipped with an electrode therein, and further melting the raw material by means of Joule heat generated by applying an electric current to the electrode, or heat generation of an arc itself, and thereby separating the raw material into a molten alloy and a molten slag present over the alloy.

Disclosed are applications of a carboxylic compound serving as an extracting agent and a metal ion extraction method. The carboxylic compound is provided with the structure as represented by formula I. The extracting agent as represented by formula I is characterized by a secondary atom at position α of the carboxyl group, in distinction from a primary carbon carboxylic acid at position α and a tertiary carbon carboxylic acid at position α, the presence of a secondary carbon carboxylic acid provides a proper steric hindrance, provides improved selectivity with respect to ions, and provides a high separation coefficient, low stripping acidity, and high load rate when used for the extraction and separation of metal ions; moreover, the carboxylic compound of formula I has great stability and low aqueous solubility, allows an extraction process to be stable, reduces environmental pollution, reduces costs, and provides significant application prospects.

The present invention relates to a process for recovering one or more metal ions selected from the group consisting of Cobalt, Nickel, Manganese and a mixture thereof from metal-containing residues comprising: A) leaching the residue with a leaching solution comprising lactic acid to obtain a filtrate 1 and a solid cake 1; B) separating the filtrate 1; C) precipitating the Cobalt lactate, Nickel lactate or Manganese lactate from the filtrate 1 to obtain a filtrate 2 and a precipitate 1; and D) separating the precipitate 1; or alternatively, A) leaching the residue with the leaching solution to obtain a filtrate 1 and a solid cake 1; E) precipitating the Cobalt lactate, Nickel lactate or Manganese lactate from the filtrate 1 to obtain a filtrate 3 and a solid cake 2; and F) separating the solid cake 2; and G) separating the Cobalt lactate, Nickel lactate or Manganese lactate from the solid cake 2.