The present disclosure relates to a process for the recovery of transition metals from batteries comprising treating a transition metal material with a leaching agent to yield a leach which contains dissolved copper impurities, and depositing the dissolved copper impurities as elemental copper on a particulate deposition cathode by electrolysis of an electrolyte containing the leach.

A process for recovering a nickel cobalt manganese hydroxide from recycled lithium-ion battery (LIB) material such as black mass, black powder, filter cake, or the like. The recycled LIB material is mixed with water and either sulfuric acid or hydrochloric acid at a pH less than 2. Cobalt, nickel, and manganese oxides from the recycled lithium-ion battery material dissolve into the acidic water with the reductive assistance of gaseous sulfur dioxide. Anode carbon is filtered from the acidic water, leaving the dissolved cobalt, nickel, and manganese oxides in a filtrate. The filtrate is mixed with aqueous sodium hydroxide at a pH greater than 8. Nickel cobalt manganese hydroxide precipitates from the filtrate. The nickel cobalt manganese hydroxide is filtered from the filtrate and dried. The filtrate may be treated ammonium fluoride or ammonium bifluoride to precipitate lithium fluoride from the filtrate. The composition ratio of nickel to cobalt to manganese in the acid filtrate may be adjusted to a desired ratio. The anode carbon is recovered and purified for reuse.

The present disclosure discloses a method for recovering and purifying nickel from ferronickel, comprising the following steps: (1) mixing ferronickel with hydrochloric acid, and heating for dissolution; subjecting a resulting slurry to solid-liquid separation to obtain a liquid phase; and adding an oxidant to the liquid phase to obtain a hydrochloric acid-leaching liquor; (2) subjecting the hydrochloric acid-leaching liquor to evaporation, and adding a precipitating agent to allow a reaction; separating out a liquid phase, adding ammonia water to adjust a pH, and adding a water-soluable alcohol solution; and cooling for precipitation to obtain a nickel complex crystal; and (3) dissolving the nickel complex crystal, and adding an oxidant; and subjecting a resulting mixture to a light treatment, and adjusting a pH with an acid to obtain a nickel chloride solution.

The present disclosure belongs to the technical field of lithium battery recycling, and discloses a method for separating and recovering valuable metals from waste ternary lithium batteries. The method includes the following steps: adding a persulfate to a waste ternary lithium battery powder, and conducting oxidative acid leaching to obtain a leaching liquor and a leaching residue; adding an alkali to the leaching liquor to allow a precipitation reaction; adding a sulfide salt to allow a reaction; adjusting a pH to allow a precipitation reaction to obtain a nickel hydroxide precipitate and a liquid phase A; adding a carbonate to the liquid phase A to allow a reaction, and conducting solid-liquid separation (SLS) to obtain lithium carbonate; and subjecting the leaching residue to calcination, adding a chlorate, heating a resulting mixture, and conducting SLS to obtain manganese dioxide.

Provided are a carboxylic acid compound of formula I, and a preparation method therefor and application thereof. When being applied to the extraction and separation of metal ions, the carboxylic acid compound can achieve a high separation coefficient, low back extraction acidity, high load rate, high back extraction rate, high stability, and low water solubility, so that the extraction process is stable, and environmental pollution and components can be reduced. The present application can be used in various systems such as ternary battery recycling and battery-grade nickel sulfate preparation.

A method for producing mixed metal salts containing manganese ions and at least one of cobalt ions and nickel ions, the method including: an Al removal step of subjecting an acidic solution containing at least manganese ions and aluminum ions, and at least one of cobalt ions and nickel ions, to removal of the aluminum ions by extracting the aluminum ions into a solvent, the acidic solution being obtained by subjecting battery powder of lithium ion batteries to a leaching step; and a precipitation step of neutralizing an extracted residual liquid obtained in the Al removal step under conditions where a pH is less than 10.0, to precipitate mixed metal salts comprising a metal salt of manganese and a metal salt of at least one of cobalt and nickel.

What is provided is a method for separating cobalt and nickel including: a crushing and sorting step of crushing and classifying the lithium ion secondary battery to obtain an electrode material containing at least cobalt, nickel, copper, and lithium; a leaching step of immersing the electrode material in a processing liquid containing sulfuric acid and hydrogen peroxide to obtain a leachate; a copper separation step of adding a hydrogen sulfide compound to the leachate with stirring and subsequently carrying out solid-liquid separation to obtain an eluate containing cobalt and nickel and a residue containing copper sulfide; and a cobalt/nickel separation step of adding an alkali metal hydroxide to the eluate to adjust a pH and subsequently, adding a hydrogen sulfide compound with stirring and carrying out solid-liquid separation to obtain a precipitate containing cobalt sulfide and nickel sulfide and a residual liquid containing lithium.

The present disclosure discloses a method for impurity removal and treatment in the recycling process of scrap positive electrode materials of lithium batteries. The method includes controlling a flow rate of a leachate of scrap positive electrode materials of lithium batteries and a first alkaline solution at a first temperature higher than the room temperature and a constant first pH value to remove, by precipitation, iron ions, aluminum ions and at least part of copper ions to obtain a first filtrate; controlling the flow rate of the first filtrate, a complexing agent and a second alkaline solution at a second temperature higher than the room temperature and within a constant first pH range to obtain a target substance precipitate by separating a second filtrate containing lithium ions from the first filtrate; dissolving the target substance precipitate to obtain a first solution; and controlling the flow rate of the first solution and a fluorine-containing precipitant at a third temperature high than the room temperature and a constant concentration of fluorinion to remove, by precipitation, calcium ions, magnesium ions and at least part of lead ions to obtain a target solution. By the method of the present disclosure, a precipitate with a large particle size, high crystallinity and low water content can be obtained, which facilitates washing and improves the recycling rate of nickel-cobalt-manganese from the scrap positive electrode materials of lithium batteries.

Provided are processes for extracting lithium and optionally nickel from a Nickel(II)/Lithium(I) (Ni.sup.2+/Li.sup.+) solution. The extraction is optionally performed in a series of steps with counterflow of aqueous and organic flows to thereby produce a lithium poor solution. The lithium poor solution may be treated so that remaining Ni in the lithium poor solution may be directly precipitated therefrom in the form of a Ni salt. Once complete, the process provides for recoverable nickel and/or lithium that may be recycled into batteries or sold for other uses.

A process for recovering and purifying nickel (Ni), manganese (Mn), cobalt (Co), and lithium (Li) from black mass obtained from recycling of lithium-ion batteries to produce high purity products. The process may include reductive acid leaching, impurity removal, precipitation of valuable metals such as Ni, Co, Mn, and Li. The process may also include recycling of Li compounds as hydroxide or carbonate as a source of alkaline reagent for impurity removal and/or precipitation of the valuable metals.