The present disclosure provides an aluminum alloy to be used in laminate molding containing Si, Fe, Mn and inevitable impurities, in which α-phase Al—Si—Fe intermetallic compound is present in the aluminum alloy. In addition, a manufacturing method of a laminated molding is provided which laminate molds using powder of this aluminum alloy. Further, a laminate molding of this aluminum alloy is provided.

The invention relates to the field of metallurgy, namely to new heat-resistant aluminum alloys used in additive technologies. The alloy includes nickel, manganese, iron, zirconium, cerium, at least one element selected from the group: copper, magnesium, zinc, and at least one element selected from the group: silicon, calcium, where Ni>Mn+Fe, one or more eutectic phases of the type of Al.sub.3Ni, Al.sub.16Mn.sub.3Ni, Al.sub.9FeNi, which are thermally stable, and dispersoids of the Al.sub.3Zr type, which ensure an ultimate strength of a resulting product of at least 370 MPa. The technical effect is the development of an aluminum material used in the form of a powder, which has good processability when printing and increased strength characteristics at room temperature after printing, without a significant decrease in strength after annealing.

A method includes applying a material coating to a surface of a machine component, wherein the material coating is formed from a combination of a hardfacing material, aluminum-containing particles, and a braze material. The method also includes thermally treating the material coating at a temperature to generate an oxide layer comprising aluminum from the aluminum-containing particles, wherein the oxide layer is configured to reduce oxidation of the hardfacing material, and the braze material is configured to facilitate binding between the material coating and the surface of the machine component.

Disclosed are a method of manufacturing an aluminum-based clad heat sink, and an aluminum-based clad heat sink manufactured by the method. The method includes ball-milling (i) aluminum or aluminum alloy powder and (ii) carbon nanotubes (CNT) to prepare a composite powder, preparing a multi-layered billet using the composite billet, and directly extruding the multi-layered billet using an extrusion die to produce a heat sink. The method has an advantage of producing a light high-strength high-conductivity aluminum-based clad heat sink having an competitive advantage in terms of price by using direct extrusion that is suitable for mass production due to its simplicity in process procedure and equipment required.

Disclosed are a method of manufacturing an aluminum-based clad heat sink, and an aluminum-based clad heat sink manufactured by the method. The method includes ball-milling (i) aluminum or aluminum alloy powder and (ii) carbon nanotubes (CNT) to prepare a composite powder, preparing a multi-layered billet using the composite billet, and directly extruding the multi-layered billet using an extrusion die to produce a heat sink. The method has an advantage of producing a light high-strength high-conductivity aluminum-based clad heat sink having an competitive advantage in terms of price by using direct extrusion that is suitable for mass production due to its simplicity in process procedure and equipment required.

A three-dimensional shaped article production method is a three-dimensional shaped article production method for producing a three-dimensional shaped article by stacking layers and includes a first metal powder supply step of supplying a first metal powder having a first average particle diameter to a shaping table, a layer formation step of forming the layer by compressing the first metal powder supplied to the shaping table, a first liquid supply step of supplying a first liquid containing a second metal powder having a second average particle diameter and a binder to a portion of a constituent region of the three-dimensional shaped article, a second liquid supply step of supplying a second liquid containing at least either the second meal powder at a lower concentration than the first liquid or a third metal powder having a larger average particle diameter than the second average particle diameter and containing a binder to at least a portion of a surface layer region, and a sintering step of sintering a metal in the constituent region by heating a stacked body.

The purpose of the present invention is to provide an aluminum alloy molded body that has excellent thermal stability and does not contain a rare earth element, and to provide a production method for the same. More specifically, the present invention provides an aluminum alloy molded body that has a high degree of hardness even at 200° C., and a method which enables efficient production of the same even if the aluminum alloy molded body has a complicated shape. An aluminum alloy laminated molded body according to the present invention, which is molded using an additive manufacturing method, is characterized in that: the raw material therefor is an aluminum alloy material containing 2-10 mass % of a transition metal element that forms a eutectic crystal with Al, with the remainder being Al and unavoidable impurities; the relative density thereof is at least 98.5%; a metal structure is composed of a primary crystal a (Al) and a compound composed of Al and the transition metal element; and the spacing of the compound in a region excluding the boundary of a melt pool is no more than 200 nm.

Disclosed herein are metal matrix composites and methods of making and use thereof. For example, disclosed herein are methods of making a metal matrix composite comprising a metal matrix reinforced by a high entropy alloy. The methods comprise mixing a first powder and a second powder to form a powder mixture, wherein the first powder comprises a plurality of particles comprising a metal and the second powder comprises a plurality of particles comprising a high entropy alloy. The methods further comprise compacting the powder mixture to form a pellet and adding the pellet to a molten metal, the molten metal comprising the metal in a molten state, thereby melting the pellet to form a molten mixture. The methods further comprise subjecting the molten mixture to an ultrasonic treatment and casting the ultrasonic treated mixture to form the metal matrix composite.

A method for manufacturing a sintered component includes a step of making a green compact having a relative density of at least 88% by compression-molding a base powder containing a metal powder into a metallic die, a step of machining a groove part having a groove width of 1.0 mm or less in the green compact by processing groove with a cutting tool, and a step of sintering the green compact in which the groove part is formed after the step of forming the groove part.

The present invention relates to a foam material comprising:—a structural matrix (1),—at least one guest phase (2), and—a fluid, the material being characterised in that the structural matrix (1) comprises a plurality of interconnected pores (3), the one or more guest phases (2) are accommodated inside at least one pore (3) of the structural matrix (1) and the fluid is accommodated inside the pores (3). The present invention further relates to the process for preparing the foam material according to the present invention and to the various uses of the foam material according to the present invention.