C22C1/051

CERAMIC-METAL COMPOSITE WEAR PART
20230211412 · 2023-07-06 ·

The present disclosure relates to a wear part made in a foundry. The wear part has a reinforced portion comprising a ferrous alloy reinforced with metal carbides, nitrides, borides, or intermetallic alloys. The reinforced portion includes inserts of metal carbides, nitrides, metal, or intermetallic compounds manufactured beforehand with a defined geometry and inserted into an infiltrable structure of agglomerated grains including the reagents needed for the formation of metal or intermetallic carbides, nitrides, borides according to an in situ self-propagating thermal reaction initiated during the casting of the ferrous alloy.

Powder composition for the manufacture of casting inserts, casting insert and method of obtaining local composite zones in castings
11548065 · 2023-01-10 · ·

A powder composition is used for the fabrication of casting inserts, designed to produce local composite zones resistant to abrasive wear. The composite zones are reinforced with carbides and borides or with mixtures thereof formed in situ in castings. The powder includes powder reactants of the formation of carbides and/or borides selected from the group of TiC, WC, ZrC, NbC, TaC, TiB2, ZrB2, or mixtures thereof. The carbides and/or borides forming after crystallization particles reinforces the composite zones in castings. The powder composition further includes moderator powders in the form of a mixture of metal powders, which after crystallization form matrix of the composite zone in casting. A casting insert is disclosed for the fabrication in casting of local composite zones resistant to abrasive wear. A method for the fabrication of local composite zones in castings uses for this purpose the reaction of the self-propagating high temperature synthesis (SHS).

Powder composition for the manufacture of casting inserts, casting insert and method of obtaining local composite zones in castings
11548065 · 2023-01-10 · ·

A powder composition is used for the fabrication of casting inserts, designed to produce local composite zones resistant to abrasive wear. The composite zones are reinforced with carbides and borides or with mixtures thereof formed in situ in castings. The powder includes powder reactants of the formation of carbides and/or borides selected from the group of TiC, WC, ZrC, NbC, TaC, TiB2, ZrB2, or mixtures thereof. The carbides and/or borides forming after crystallization particles reinforces the composite zones in castings. The powder composition further includes moderator powders in the form of a mixture of metal powders, which after crystallization form matrix of the composite zone in casting. A casting insert is disclosed for the fabrication in casting of local composite zones resistant to abrasive wear. A method for the fabrication of local composite zones in castings uses for this purpose the reaction of the self-propagating high temperature synthesis (SHS).

HIGH-SPEED MACHINING TOOL MADE OF STEEL-BONDED CARBIDE AND METHOD FOR PREPARING THE SAME
20230211421 · 2023-07-06 ·

A high-speed machining tool made of a steel-bonded carbide and a method for preparing the same relate to the technical field of lathe tools made of steel-bonded carbides, and overcome the problems of traditional steel-bonded carbide lathe tools about low hardness and low toughness. The high-speed machining tool includes a skeleton, a main body, and a coating. The main body is consolidated by the skeleton from inside. The skeleton and the main body are both ringlike in shape. The main body has its outer surface covered by the coating. The high-speed machining tool is such made that the skeleton is hard and the main body is tough. The blade of the tool is hard and can transfer vibrations to the main body, thereby protecting the tool from brittle fractures and improving the overall performance of the tool.

MICROSTRUCTURE OF NBC-BASED CEMENTED CARBIDE

Provided are niobium carbide-based cemented carbides and methods of manufacturing the same. The niobium carbide-based cemented carbides may be free of WC. Additionally, or alternatively, the niobium carbide-based cemented carbides may have a hard phase in which NbC in present in an amount greater than any other element of the hard phase. The niobium carbide-based cemented carbide may also have a binder phase devoid of Co.

PRECIPITATE-STRENGTHENED HARD METAL-DIAMOND COMPOSITE
20220397005 · 2022-12-15 ·

A cutting table for a cutting element, including: a diamond phase; a tungsten carbide phase; a cobalt-tungsten metallic phase; and an intermetallic phase comprising Co.sub.3WC.sub.x, where 0≤x≤1. Also disclosed is a method of manufacturing a cutting element, the method including: sintering diamond and tungsten carbide particles in the presence of Co and W to about 1520° C. or greater under pressure of about 57 kbar or greater to form a hard metal-diamond composite compact and solubilize carbon and tungsten within the compact; cooling the cutting element at about 1° C./sec or greater; and subsequent to cooling the cutting element, heat-treating the cutting element to precipitate carbon and tungsten in the compact as an intermetallic phase.

METHOD FOR MANUFACTURING PRECIOUS METAL ALLOYS AND PRECIOUS METAL ALLOYS THUS OBTAINED

A method for manufacturing a part by alloying a precious metal with boron, wherein: a quantity of precious metal reduced to powder form is provided; a quantity of a nano-structured micrometric boron powder is provided; the precious metal powder is mixed with the nano-structured micrometric boron powder to obtain a mixture; the mixture is compacted by applying a uniaxial pressure; the mixture is subjected to a spark plasma sintering or flash sintering treatment, or to a hot isostatic pressing (HIP) treatment, to obtain an ingot of a precious metal/boron alloy, and the ingot is machined to obtain the part, or the ingot is reduced to powder form by a micronisation treatment and the powder is treated to obtain the part. Additionally, a gold/boron alloy.

POLYCRYSTALLINE CUBIC BORON NITRIDE COMPOSITE MATERIAL

This disclosure relates a polycrystalline cubic boron nitride, PCBN, composite material for use in friction stir welding. The PCBN composite material comprises tungsten (W), rhenium (Re) and aluminium (Al) in the binder matrix material.

METHOD FOR MANUFACTURING COMPOSITE MATERIAL FOR THERMAL SHIELDS, AND COMPOSITE MATERIAL FOR THERMAL SHIELDS MANUFACTURED THEREBY
20220362845 · 2022-11-17 ·

A method of manufacturing a composite material for thermal shields, and a composite material manufactured by the method are proposed. The method may include preparing a mixed powder including (i) a metal powder including a powder of aluminum or aluminum alloy and (ii) a polymer or ceramic powder. The method may also include sintering the mixed powder through pressureless sintering or spark plasma sintering to produce a composite material. According to the present disclosure, a powder of polymer, ceramic, and/or metal which have a relatively low level of thermal conductivity can be compounded with a metal material including aluminum through a sintering process of powder metallurgy, such as pressureless sintering or spark plasma sintering. Thus, a heterogeneous composite material with a low-level thermal conductivity (10 W/mk or less) can be obtained, and the composite material can be used as a material for various thermal shields.

Dual wire welding or additive manufacturing system and method

A welding or additive manufacturing system includes a contact tip assembly having first and second exit orifices. A wire feeder is configured to deliver a first and second wire electrodes through the exit orifices. An arc generation power supply is configured to output a current waveform to the wire electrodes simultaneously, through the contact tip assembly. The current waveform includes a bridging current portion, and a background current portion having a lower current level than the bridging current portion. The bridging current portion has a current level sufficient to form a bridge droplet between the wire electrodes before the bridge droplet is transferred to a molten puddle during a deposition operation. Solid portions of the wire electrodes do not contact each other during the deposition operation. The bridge droplet is transferred to the molten puddle during a short circuit event between the molten puddle and the wire electrodes.