Patent classifications
C22C19/051
NICKEL-BASED SUPERALLOY WITH MICROSTRUCTURE INCLUDING RAFTING-RESISTANT GAMMA PRIME PHASE AND ARTICLE PREPARED THEREFROM
In a non-limiting example, an article having a body including a nickel-based superalloy is provided. The nickel-based superalloy has a microstructure that includes a gamma phase matrix and a gamma prime phase including a plurality of rafting-resistant gamma prime particles dispersed in the gamma phase matrix. The plurality of the rafting-resistant gamma prime particles has an average particle perimeter of about 3 microns to about 15 microns, an average aspect ratio of about 1.2 to about 3, and where the microstructure of the nickel-based superalloy is substantially uniform throughout the body.
ELECTRIC-POWERED, CLOSED-LOOP, CONTINUOUS-FEED, ENDOTHERMIC ENERGY CONVERSION SYSTEMS AND METHODS
Electric-powered, closed-loop, continuous-feed, endothermic energy-conversion systems and methods are disclosed. In one embodiment, the presently disclosed energy-conversion system includes a shaftless auger. In another embodiment, the presently disclosed energy-conversion system includes a drag conveyor. In yet another embodiment, the presently disclosed energy-conversion system includes a distillation and/or fractionating stage. The endothermic energy-conversion systems and methods feature mechanisms for natural resource recovery, refining, and recycling, such as secondary recovery of metals, minerals, nutrients, and/or carbon char.
Method for producing nickel alloys with optimized strip weldability
The invention relates to methods for the manufacture of nickel alloys having optimized strip weldability (TIG without filler) from an alloy of the following composition (in wt %): C max. 0.05%, Co max. 2.5%, Ni the rest, especially >35-75.5%, Mn max. 1.0%, Si max. 0.5%, Mo >2 to 23%, P max. 0.2%, S max. 0.05%, N up to 0.2%, Cu ≤1.0%, Fe >0 to ≤7.0%, Ti >0 to <2.5%, Al >0 to 0.5%, Cr >14 to <25%, V max. 0.5%, W up to 3.5%, Mg up to 0.2%, Ca up to 0.02%, in that the alloy is smelted openly and cast as ingots, the ingots are subjected if necessary to at least one heat treatment, the ingots are then remelted at least one time by electroslag refining, the remelted ingot obtained in this way is subjected if necessary to at least one heat treatment, the ingot is subjected to at least one cold and/or hot deformation cycle, until strip material of predeterminable material thickness exists, the strip material is subdivided into strip sections of defined lengths/widths.
METHOD FOR PRODUCING ROLL-BONDED METAL SHEETS
A roll-bonded clad metal sheet and a method for producing a roll-bonded clad metal sheet is provided. The roll-bonded clad sheet includes a metallic base material layer and a metallic cladding material layer which are joined to one another by a metallurgical bond. The metallic cladding material layer includes a nickel-based material whose chemical composition includes, in % by mass, a proportion of more than 50% of Ni and a proportion of 3.1% of Nb. The metallurgical bond is obtained by a thermomechanical rolling process including a first rolling phase for prerolling, a second rolling phase for final forming and a cooling time between the first rolling phase and the second rolling phase, wherein a final rolling temperature of the second rolling phase is set to a value equal to or less than 880 C.
NICKEL-BASED ALLOY EMBODIMENTS AND METHOD OF MAKING AND USING THE SAME
Disclosed herein are embodiments of a nickel-based alloy. In particular embodiments, the nickel-based alloy is configured for use in applications involving supercritical fluids. The disclosed nickel-based alloy embodiments are highly resistant to corrosion and exhibit high stability and thus are suited for use in vessels, boilers, piping, and other receptacles that contain or are used with supercritical fluids. Method embodiments of making the nickel-based alloy also are disclosed.
NICKEL-BASED ALLOY EMBODIMENTS AND METHOD OF MAKING AND USING THE SAME
Disclosed herein are embodiments of a nickel-based alloy. In particular embodiments, the nickel-based alloy is configured for use in applications involving supercritical fluids. The disclosed nickel-based alloy embodiments are highly resistant to corrosion and exhibit high stability and thus are suited for use in vessels, boilers, piping, and other receptacles that contain or are used with supercritical fluids. Method embodiments of making the nickel-based alloy also are disclosed.
Oxidation-Resistant Coated Superalloy
A coating-substrate combination includes: a Ni-based superalloy substrate comprising, by weight percent: 2.0-5.1 Cr; 0.9-3.3 Mo; 3.9-9.8 W; 2.2-6.8 Ta; 5.4-6.5 Al; 1.8-12.8 Co; 2.8-5.8 Re; 2.8-7.2 Ru; and a coating comprising, exclusive of Pt group elements, by weight percent: Ni as a largest content; 5.8-9.3 Al; 4.4-25 Cr; 3.0-13.5 Co; up to 6.0 Ta, if any; up to 6.2 W, if any; up to 2.4 Mo, if any; 0.3-0.6 Hf; 0.1-0.4 Si; up to 0.6 Y, if any; up to 0.4 Zr, if any; up to 1.0 Re, if any.
ALLOY ARTICLE, PRODUCT FORMED OF SAID ALLOY ARTICLE, AND FLUID MACHINE HAVING SAID PRODUCT
An objective of the invention to provide an alloy article that exhibits even better mechanical properties and/or even higher corrosion resistance than conventional high entropy articles without sacrificing the attractive properties thereof, a product formed of the alloy article, and a fluid machine having the product. An alloy article according to the invention has a predetermined chemical composition comprising: Co, Cr, Fe, Ni and Ti, each within a range of 5 atomic % or more and 35 atomic % or less; Mo within a range of more than 0 atomic % and less than 8 atomic %; an element with a larger atomic radius than the atomic radiuses of Co, Cr, Fe and Ni within a range of more than 0 atomic % and 4 atomic % or less; and a balance of inevitable impurities.
Heterogeneous composition, article comprising heterogeneous composition, and method for forming article
A heterogeneous composition is disclosed, including an alloy mixture and a ceramic additive. The alloy mixture includes a first alloy having a first melting point of at least a first threshold temperature, and a second alloy having a second melting point of less than a second threshold temperature. The second threshold temperature is lower than the first threshold temperature. The first alloy, the second alloy, and the ceramic additive are intermixed with one another as distinct phases. An article is disclosed including a first portion including a material composition, and a second portion including the heterogeneous composition. A method for forming the article is disclosing, including applying the second portion to the first portion.
POWDER METALLURGY METHOD FOR PRODUCING NON-MOLYBDENUM SEGREGATED ARTICLE
A powder metallurgy method for producing a non-molybdenum-segregated article is disclosed. The method includes use of a NiMoCr powder that has a composition in which Ni is the base element and the Mo and Cr are alloy elements. The composition comprises, by weight, at least 20% of the Mo, and the Mo is dispersed in the NiMoCr powder. The NiMoCr powder is inserted into a hermetic chamber of a canister, followed by evacuating the hermetic chamber. The canister with the NiMoCr powder in the hermetic chamber is then subjected to a hot isostatic pressing process that includes heating the canister and the NiMoCr powder and applying isostatic pressure to the canister. The heating and the isostatic pressure causes fusion and consolidation of the NiMoCr powder to form a solid article. The Mo remains dispersed such that the solid article is non-molybdenum-segregated. The canister is then removed from the solid article.