C22C19/058

Nickel-based refractory alloy with high chromium content and associated design method

An austenitic alloy based on nickel and having a high chromium content, intended to be used at a given operating temperature between 900° C. and 1150° C., comprises the following elements by mass percentage: chromium between 40% and 45%; iron between 10% and 14%; carbon between 0.4% and 0.6%; titanium between 0.05% and 0.2%; niobium between 0.5% and 1.5%; at least one reactive element, selected from rare earths or hafnium, between 0.002% and 0.1%; silicon between 0% and 1%; manganese between 0% and 0.5%; nickel to balance the alloy elements. In addition, the alloy has a molar fraction of more than 0.1% of secondary carbo-nitrides rich in niobium and/or titanium, after the operating temperature has been applied thereto. The disclosure also relates to a method for designing such an alloy and to a method for validating such an alloy.

Alloy for overlay welding and reaction tube

The present invention provides an alloy for overlay welding with which an alumina barrier layer containing an Al oxide can be formed on a projection that is overlay welded on an inner surface of a reaction tube, and a reaction tube having a projection that is overlay welded on the inner surface as a stirring member. An alloy for overlay welding according to the present invention is an alloy for overlay welding that is to be used in overlay welding, and the alloy contains C in an amount of 0.2 mass % to 0.6 mass %, Si in an amount of more than 0 mass % to 1.0 mass %, Mn in an amount of more than 0 mass % to 0.6 mass % or less, Cr in an amount of 25 mass % to 35 mass %, Ni in an amount of 35 mass % to 50 mass %, Nb in an amount of 0.5 mass % to 2.0 mass %, Al in an amount of 3.0 mass % to 6.0 mass %, Y in an amount of 0.005 mass % to 0.05 mass %, wherein Y/Al is 0.002 or more to 0.015 or less; and the balance being Fe and inevitable impurities.

METAL ALLOY
20230080442 · 2023-03-16 · ·

The present invention relates to conductive multicomponent multiphase metal alloy. The metal alloy has the following (in atom-%):Ni, in a total amount of 35-70; wherein the remaining 30-65 comprises at least three elements selected from the list consisting of Sn, Nb, Ta, B, Cr, Ce, Fe, La, Nd, Sm, Gd, Ti, Zr, Mn, Hf, Si, P, Al, Y and V in a total amount of at least 30. The metal alloy comprises at least three distinct crystalline phases, at least one phase being an intermetallic phase. The present invention also relates to an electrode material comprising said alloy, to a method for forming a coating on said alloy, and to a method for manufacturing said alloy.

NICKEL-BASED ALLOY EMBODIMENTS AND METHOD OF MAKING AND USING THE SAME
20220325382 · 2022-10-13 · ·

Disclosed herein are embodiments of a nickel-based alloy. In particular embodiments, the nickel-based alloy is configured for use in applications involving supercritical fluids. The disclosed nickel-based alloy embodiments are highly resistant to corrosion and exhibit high stability and thus are suited for use in vessels, boilers, piping, and other receptacles that contain or are used with supercritical fluids. Method embodiments of making the nickel-based alloy also are disclosed.

Ultrasonic additive manufacturing of cladded amorphous metal products

An embodiment relates to an ultrasonic additive manufacturing process, comprising joining a foil comprising a bulk metallic glass to a substrate; and forming a cladded composite comprising the foil and the substrate; wherein a thickness of the cladded composite is greater than a critical casting thickness of the bulk metallic glass, wherein the cladded composite comprises a cladding layer of the bulk metallic glass on the substrate and the bulk metallic glass comprises approximately 0% crystallinity, approximately 0% porosity, less than 50 MPa thermal stress, approximately 0% distortion, approximately 0 inch heat affected zone, approximately 0% dilution, and a strength of about 2,000-3,500 MPa.

Thin-walled high temperature alloy structures via multi-material additive manufacturing

A thin-walled metal part, and a method to fabricate such a part out of various alloys. A plurality of layers are formed, each of the layers being formed on a polymer template or on a previously formed layer. A homogenizing heat treatment is used to cause chemical elements in the layers to interdiffuse, to form a single continuous layer with a substantially uniform alloy composition.

NICKEL-CHROMIUM-ALUMINUM ALLOY WITH GOOD PROCESSABILITY, CREEP RESISTANCE, AND CORROSION RESISTANCE, AND USE THEREOF

A nickel-chromium-aluminum alloy includes (in mass %) 12 to 30% chromium, 1.8 to 4.0% aluminum, 0.1 to 7.0% iron, 0.001 to 0.50% silicon, 0.001 to 2.0% manganese, 0.00 to 1.00% titanium, 0.00 to 1.10% niobium, 0.00 to 0.5% copper, 0.00 to 5.00% cobalt, in each case 0.0002 to 0.05% magnesium and/or calcium, 0.001 to 0.12% carbon, 0.001 to 0.050% nitrogen, 0.001 to 0.030% phosphorus, 0.0001 to 0.020% oxygen, max. 0.010% sulfur, max. 2.0% molybdenum, max. 2.0% tungsten, and a remainder of nickel with a minimum content of ≥50% and the usual process-related impurities for use in solar power towers, using chloride and/or carbonate salt melts as a heat transfer medium, wherein in order to ensure a good processability, the following condition must be met: Fv≥0.9 with Fv=4.88050−0.095546*Fe−0.0178784*Cr−0.992452*AI−1.51498*Ti−0.506893*Nb+0.0426004*AI*Fe, where Fe, Cr, AI, Ti, and Nb are the concentration of the respective elements in mass %.

Nickel-based brazing foil and process for brazing

A process for producing an amorphous ductile brazing foil is provided. According to one example embodiment, the method includes providing a molten mass, and rapidly solidifying the molten mass on a moving cooling surface with a cooling speed of more than approximately 10.sup.5° C./sec to produce an amorphous ductile brazing foil. A process for joining two or more parts is also provided. The process includes inserting a brazing foil between two or more parts to be joined, wherein the parts to be joined have a higher melting temperature than that the brazing foil to form a solder joint and the brazing foil comprises an amorphous, ductile Ni-based brazing foil; heating the solder joint to a temperature above the liquidus temperature of the brazing foil to form a heated solder joint; and cooling the heated solder joint, thereby forming a brazed joint between the parts to be joined.

HIGH-ENTROPY SUPERALLOY
20170369970 · 2017-12-28 ·

Differing from traditional alloys often containing one primary elemental composition, the present invention reforms a conventional superalloy to a high-entropy superalloy by redesigning the elemental compositions of the conventional superalloy based on a mixing entropy formula. Particularly, this high-entropy superalloy shows advantages of light weight and low cost under the premise of containing a low amount of expensive metal composition. The proposed high-entropy superalloy of the present invention comprises a primary elemental composition and at least one principal strengthening elemental composition, wherein the primary elemental composition has a first element content of at least 35 at % and each of the principal strengthening elemental compositions have a second element content of over 5 at %. Moreover, a variety of experimental results have proved that the high-entropy superalloy simultaneously possesses a variety of excellent high-temperature mechanical properties, such as high mechanical strength, high corrosion resistance, high oxidation resistance, and high creep resistance.

Alloy composition for the manufacture of protective coatings, its use, process for its application and super-alloy articles coated with the same composition

Alloy composition for the manufacture of protective coatings, comprising cobalt, nickel, chromium, aluminum, yttrium and iridium in amounts so as to obtain the phases α, β and σ, in particular for coating a super-alloy article. Preferably, such super-alloy article is a turbine component.