Patent classifications
C22C33/0228
Method for preparing soft magnetic material by using liquid nitrogen through high-speed ball milling
The disclosure discloses a method for preparing a γ′-Fe.sub.4N soft magnetic material by using liquid nitrogen through high-speed ball milling, and belongs to the field of the soft magnetic material. According to the method of the disclosure, high energy in the liquid nitrogen is used for obtaining a nanometer material Fe.sub.xN with a nitrogen atom supersaturation degree through cryogrinding. At a low temperature, the material is very brittle, and a surface volume ratio is very high, so that a content of nitrogen atoms adsorbed on a surface of a sample is as high as 22%. Through 300° C. post-annealing, γ′-Fe.sub.4N is directly obtained from α-Fe through phase change, so that a nanometer crystal γ′-Fe.sub.4N soft magnetic material is prepared. The method of the disclosure has the advantages that an operation is simple and convenient, the cost is low, the large-scale industrialized production can be realized, and the method belongs to a novel alternative method for preparing a high-grade soft magnetic material with ideal magnetism. The γ′-Fe.sub.4N soft magnetic material prepared by the method of the disclosure has the advantages of high Ms, low coercivity and high surface resistivity, and can be used for a transformer and an inductor operated in a high-frequency semiconductor switch.
3D Printed Diamond/Metal Matrix Composite Material and Preparation Method and Use thereof
A 3D printed diamond/metal matrix composite material and a preparation method and application thereof are provided. The composite material includes core-shell doped diamond, a metal matrix, and an additive, where the core-shell doped diamond includes a core, a transition layer, a shell, a coating, a porous layer, and a modification layer. The preparation method includes: uniformly mixing the diamond, the metal matrix, and the additive and performing 3D printing according to a 3D CAD slice model to obtain the composite material designed by the model. The metal matrix and the diamond surface of the composite material are mainly metallurgically bound, which can improve the binding strength between the diamond and the metal matrix, thereby improving the use properties of the composite material and a diamond tool. The core-shell doped diamond has good ablation resistance, and can effectively avoid and reduce thermal damage to diamond in a 3D printing forming process.
Methods of making metal bond abrasive articles and metal bond abrasive articles
Methods of making metal bond abrasive articles via powder bed jetting are disclosed. Metal bond abrasive articles prepared by the method include abrasive articles having arcuate or tortuous cooling channels, abrasive segments, abrasive wheels, and rotary dental tools.
Metal material composition for additively manufactured parts
The invention relates to a method for producing precise components, preferably machining tools or cold forming tools, cold extrusion punches and dies, by laser melting or laser sintering or laser deposit welding or FDM or binder jetting of a powder material, which consists of a mixture of at least two powder elements, the powder mixture being formed by the primary component iron powder and additional powder alloying elements, which are present in elemental, pre-alloyed or partially pre-alloyed form, the powder elements each being added separately or in arbitrary combination in the following quantities according to the standard DIN EN 10027-2 no. 1.33XX or DIN EN 10027-2 no. 1.27XX, in particular according to the standard DIN EN 10027-2 no. 1.3343 with the short name HS6-5-2C or DIN EN 10027-2 no. 1.2709, a powder alloy being created from said powder elements over the course of the laser sintering process, wherein the following powder elements, present in elemental, alloyed or pre-alloyed form, are each additionally added to the alloy separately or in arbitrary combination: tungsten in the range of between 35, 10 and 0.7 mass%, preferably 10 mass%, titanium in the range of between 0.2, 3.2 to 10.7 mass%, preferably 3.2 mass%, carbon in the range of between 0.08, 1.23 up to 4.1 mass%, preferably 1.23 mass%, O in the range of between 0.00 up to 0.02 mass%, N in the range of between 0.00 up to 0.02 mass%, undefined residual substances at less than 0.1 mass%.
IRON-BASED SINTERED BODY
An iron-based sintered body includes a metal matrix and complex oxide particles contained in the metal matrix. When a main viewing field having an area of 176 μm×226 μm is taken on a cross section of the iron-based sintered body and divided into a 5×5 array of 25 viewing fields each having an area of 35.2 μm×45.2 μm, the complex oxide particles have an average equivalent circle diameter of from 0.3 μm to 2.5 μm inclusive, and a value obtained by dividing the total area of the 25 viewing fields by the total number of complex oxide particles present in the 25 viewing fields is from 10 μm.sup.2/particle to 1,000 μm.sup.2/particle inclusive. The number of viewing fields in which no complex oxide particle is present is 4 or less out of the 25 viewing fields.
ELECTRONIC DEVICE, ROTATING SHAFT, LAMINATED COMPOSITE MATERIAL, AND METHOD FOR MANUFACTURING LAMINATED COMPOSITE MATERIAL
Embodiments of this application provide an electronic device, a rotating shaft, a laminated composite material, and a method for manufacturing a laminated composite material. The laminated composite material includes at least two material layers that are laminated, and the at least two material layers include a first material layer and a second material layer adjacent to each other. The first material layer uses a first metal material, yield strength of the first metal material is greater than 200 Mpa, and an elongation rate of the first metal material is greater than 6%. The second material layer uses a first composite material, and the first composite material includes a second metal material and diamond particles. In this way, heat conduction performance and heat dissipation performance of the rotating shaft are improved while fracture-resistant performance and wear-resistant performance of the rotating shaft are ensured, thereby improving user experience.
Composite wear pad and methods of making the same
A composite wear pad includes a substrate that is selected from the group of iron based alloys, steel, nickel based alloys, and cobalt based alloys. A hard particle-matrix alloy layer is bonded at a surface to the substrate. The hard particle-matrix alloy layer has a plurality of hard particles dispersed in a matrix alloy. The hard particle-matrix alloy layer has a thickness ranging between greater than about 13 millimeters and about 20 millimeters.
Method for manufacturing magnetic alloy powder having certain element distributions in thickness direction
A method for manufacturing magnetic alloy powder constituted by magnetic grains whose alloy phase is coated with an oxide film, includes: providing a material powder for magnetic alloy whose Fe content is 96.5 to 99 percent by mass and which also contains Si and at least one of non-Si elements (element M) that oxidize more easily than Fe; and heat-treating the material powder and thus forming an oxide film on a surface of each grain constituting the material powder, to obtain a magnetic alloy powder, wherein a content of Fe in the alloy phase is higher than in the material powder; and at a location in the oxide film where its content of Si is in element distributions in a film thickness direction is highest, the content of Si is higher than a content of Fe, and also higher than its content of element M, at the location.
Method for the production of a porous element, and cell of a rechargeable oxide battery
A method for producing a porous element is presented. A powdery metal-ceramic composite material is produced. The composite material has a metal matrix and a ceramic portion amounting to less than 25 percent by volume. The metal matrix is at least partially oxidized to obtain a metal oxide. The metal-ceramic composite material is grinded and mixed with powdery ceramic supporting particles to obtain a metal-ceramic/ceramic mixture. The metal-ceramic/ceramic mixture is shaped into the porous element. The porous element can be used as an energy storage medium in a battery.
PRE-ALLOYED IRON- BASED POWDER, AN IRON-BASED POWDER MIXTURE CONTAINING THE PRE-ALLOYED IRON-BASED POWDER AND A METHOD FOR MAKING PRESSED AND SINTERED COMPONENTS FROM THE IRON-BASED POWDER MIXTURE
The present invention provides a low cost pre-alloyed iron based powder which has high compressibility, capable of rendering a compacted and sintered component high green density, (GD), and high sintered density, (SD). Also, a method or process for producing components, especially gears, including compaction of powder mixture containing the pre-alloyed iron-based powder, sintering of the compacted component, Low Pressure carburizing, (LPC), High Pressure Gas Quenching, (HPGQ), and tempering, is provided. In one embodiment, the process includes high temperature sintering. Other aspects of the present invention include a powder mixture containing the pre-alloyed iron based powder and components produced by the new process from the powder mixture. Such carburized components exhibit a hard surface combined with a softer and tougher core, necessary properties for e.g. automotive gears subjected to harsh environment.