Patent classifications
C22C33/0264
ISOTROPIC, CRACK-FREE STEEL DESIGN USING AN ADDITIVE MANUFACTURING METHOD
The present invention relates to a metal powder for use within an additive manufacturing process, the powder comprising steel particles, wherein the steel particles comprise, in a proportion by weight greater than or equal to 0.01% by weight and less than or equal to 5% by weight, carbonitrides (C,N) and/or carbides (C) and/or nitrides (N) selected from the group consisting of titanium, zirconium or mixtures thereof. Furthermore, the present invention relates to a method for producing a steel powder suitable for use within an additive manufacturing process and to the use of the steel powder according to the invention in an additive manufacturing process.
High-strength steel sheet and method for manufacturing same
A high-strength steel sheet includes a steel structure with: ferrite being 35% to 80%, martensite being 5% to 35%, and tempered martensite being 0% to 5% in terms of area fraction; retained austenite being 8% or more in terms of volume fraction; an average grain size of: the ferrite being 6 μm or less; and the retained austenite being 3 μm or less; a value obtained by dividing an area fraction of blocky austenite by a sum of area fractions of lath-like austenite and the blocky austenite being 0.6 or more; a value obtained by dividing, by mass %, an average Mn content in the retained austenite by an average Mn content in the ferrite being 1.5 or more; and a value obtained by dividing, by mass %, an average C content in the retained austenite by an average C content in the ferrite being 3.0 or more.
ALLOYED STEEL POWDER FOR POWDER METALLURGY, IRON-BASED MIXED POWDER FOR POWDER METALLURGY, AND SINTERED BODY
Provided is an alloyed steel powder for powder metallurgy which has excellent compressibility and can be used to produce a sintered body that obtains improved strength simply by sintering. The alloyed steel powder for powder metallurgy contains Cu: 1.0 mass % or more and 8.0 mass % or less, Mo: more than 0.50 mass % and 2.00 mass % or less, and at least one selected from the group consisting of V: 0.05 mass % or more and 0.50 mass % or less, Nb: 0.02 mass % or more and 0.40 mass % or less, and Ti: 0.02 mass % or more and 0.40 mass % or less, with the balance consisting of Fe and inevitable impurities.
SINTERED MEMBER AND ELECTROMAGNETIC COUPLING
A sintered member having an annular shape, includes: a first face facing one side in an axial direction; a second face facing the other side in the axial direction; an inner peripheral face connected to an inner peripheral edge of the first face; and a plurality of tooth groups and a plurality of tooth-missing parts which are alternately disposed along a circumferential direction of the inner peripheral face. The second face includes a plurality of ball grooves arranged in parallel in the circumferential direction. Each tooth group includes a plurality of spline teeth that are continuous in the circumferential direction of the peripheral face. The number of plurality of tooth-missing parts is the same as the plurality of ball grooves. Positions in a radial direction in which the plurality of tooth-missing parts are formed are within ranges in the radial direction in which the ball grooves are formed.
Powered metal variator components
A variator having at least one roller which runs upon at least one race to transfer drive from one to the other at variable ratio. The variator has a fluid supply for supplying fluid to the race and roller thereby to provide a fluid film by which the roller and the race are separated in use. The roller has a running surface with root means square roughness R.sub.q(roller) and the race having a root means square roughness R.sub.q(race). The variator's specific film thickness is the minimum thickness of the fluid film in normal operation divided by the composite roughness, and is less than 1.0. At least one of the roller and the race has a powder metal surface with a Ra roughness above 0.1 micrometers.
Iron based powder
Disclosed is a new diffusion-bonded powder consisting of an iron powder having 1-5%, preferably 1.5-4% and most preferably 1.5-3.5% by weight of copper particles diffusion bonded to the surfaces of the iron powder particles. The new diffusion bonded powder is suitable for producing components having high sintered density and minimum variation in copper content.
Method for manufacturing magnetic alloy powder having certain element distributions in thickness direction
A method for manufacturing magnetic alloy powder constituted by magnetic grains whose alloy phase is coated with an oxide film, includes: providing a material powder for magnetic alloy whose Fe content is 96.5 to 99 percent by mass and which also contains Si and at least one of non-Si elements (element M) that oxidize more easily than Fe; and heat-treating the material powder and thus forming an oxide film on a surface of each grain constituting the material powder, to obtain a magnetic alloy powder, wherein a content of Fe in the alloy phase is higher than in the material powder; and at a location in the oxide film where its content of Si is in element distributions in a film thickness direction is highest, the content of Si is higher than a content of Fe, and also higher than its content of element M, at the location.
IRON-BASED ALLOY POWDER FOR POWDER METALLURGY, AND SINTER-FORGED MEMBER
An iron-based alloy powder for powder metallurgy contains 2.0 mass % to 5.0 mass % of Cu, the balance being Fe and incidental impurities. From 1/10 to 8/10 of the Cu is diffusion bonded in powder-form to the surfaces of iron powder that serves as a raw material for the iron-based alloy powder, and the remainder of the Cu is contained in this iron powder as a pre-alloy. The iron-based alloy powder has superior compressibility to conventional Cu pre-alloyed iron-based alloy powders and enables production of a high strength sinter-forged member even when sintered at a lower temperature than conventional iron-based alloy powders containing mixed Cu powder.
METHODS OF PRODUCING BONDED MAGNET AND COMPOUND FOR BONDED MAGNETS
Included is a method of preparing a compound for bonded magnets, the method including: coating a magnetic material having an average particle size of 10 μm or less with a thermosetting resin and a curing agent at a ratio of the equivalent weight of the curing agent to the equivalent weight of the thermosetting resin of 2 or higher and 10 or lower to obtain a coated material; granulating the coated material by compression to obtain a granulated product; milling the granulated product to obtain a milled product; and surface treating the milled product with a silane coupling agent to obtain a compound for bonded magnets, the method either including, between the granulation and the milling, heat curing the granulated product to obtain a cured product, or including, between the milling and the surface treatment, heat curing the milled product to obtain a cured product.
METHODS OF PRODUCING BONDED MAGNET AND COMPOUND FOR BONDED MAGNETS
Included is a method of preparing a compound for bonded magnets, the method including: coating a magnetic material having an average particle size of 10 μm or less with a thermosetting resin and a curing agent at a ratio of the equivalent weight of the curing agent to the equivalent weight of the thermosetting resin of 2 or higher and 10 or lower to obtain a coated material; granulating the coated material by compression to obtain a granulated product; milling the granulated product to obtain a milled product; and surface treating the milled product with a silane coupling agent to obtain a compound for bonded magnets, the method either including, between the granulation and the milling, heat curing the granulated product to obtain a cured product, or including, between the milling and the surface treatment, heat curing the milled product to obtain a cured product.