A method of manufacturing a jacketed metal line is detailed herein. The method of manufacturing a jacketed metal line can include roughening an outer surface of a metal core of the line. An insulating polymer layer can be applied to the metal core, and the insulating polymer layer can include a reinforcing additive comprising: graphite, carbon, glass, aramid, short-fiber filled PolyEtherEtherKetone, mircron-sized polytetrafluoroethylene, or combinations thereof. The roughened metal core can then be exposed a heat source for at least partially melting the polymer layer; and the partially melted polymer layer and insulated roughened metal core can be ran through a set of shaping rollers.

A downhole tool includes a circumferential band having a plurality of axially adjacent weld beads forming a wear resistant surface along a particular axial length of the tool and at least one circumferential multi-layer coating applied axially adjacent the band on either end. The multi-layer coating includes a first layer, exhibiting a first color, applied directly onto the tool surface, and a second wear-resistant layer, exhibiting a second color different from the first color, applied directly onto the first layer. The second layer wears or is removed by a certain amount, such that the first color of the first layer is revealed to indicate the extent of wear and/or that the tool should be removed from service and refurbished by applying a new wear-resistant coating.

A downhole tool includes a circumferential band having a plurality of axially adjacent weld beads forming a wear resistant surface along a particular axial length of the tool and at least one circumferential multi-layer coating applied axially adjacent the band on either end. The multi-layer coating includes a first layer, exhibiting a first color, applied directly onto the tool surface, and a second wear-resistant layer, exhibiting a second color different from the first color, applied directly onto the first layer. The second layer wears or is removed by a certain amount, such that the first color of the first layer is revealed to indicate the extent of wear and/or that the tool should be removed from service and refurbished by applying a new wear-resistant coating.

A tube for a heat exchanger including a tube structure made of lightweight metal alloy and having an inner surface and an outer surface. The tube further includes: a first layer of material on the outer surface of the tube structure, the first layer having different chemical composition than the tube structure, a second layer of material on the first layer of material, the second layer having different chemical composition than the tube structure and the first layer. The first layer includes metallic material having a lower galvanic potential than the tube structure. The first layer includes the deposition of zinc particles within the first layer. The deposition of zinc is not less than 3 g/m.sup.2 and not more than 7 g/m.sup.2. The second layer includes an aluminum silicon compound. The deposition of aluminum silicon compound within the second layer is not less than 14 g/m.sup.2 and not more than 16 g/m.sup.2.

A technique for manufacturing slickline with a jacket of enhanced bonding. The technique may include roughening an outer surface of a metal core and applying an initial insulating polymer layer to the roughened core in a non-compression manner such as by tubing extrusion. The insulated core may then be heated and run through a set of shaping rollers. Thus, the grip between the polymer and the underlying metal core may be enhanced at a time following the initial placement of the polymer on the core. In this manner, processing damage to the underlying core surface which might adversely affect maintaining the grip may be minimized. Other techniques such as powder spray delivery of the initial polymer layer may also be utilized in a similar manner.

A technique for manufacturing slickline with a jacket of enhanced bonding. The technique may include roughening an outer surface of a metal core and applying an initial insulating polymer layer to the roughened core in a non-compression manner such as by tubing extrusion. The insulated core may then be heated and run through a set of shaping rollers. Thus, the grip between the polymer and the underlying metal core may be enhanced at a time following the initial placement of the polymer on the core. In this manner, processing damage to the underlying core surface which might adversely affect maintaining the grip may be minimized. Other techniques such as powder spray delivery of the initial polymer layer may also be utilized in a similar manner.

A tubular is prepared for downhole use to include integrated centralizer feature disposed thereon. Blade elements are disposed about a surface of the tubular. An interconnection, such as a band, connected between the blade elements can be used to wrap them circumferentially about the tubular. The blade elements are then affixed to the surface of the tubular to produce the integrated centralizer features by coating a spray welding material over at least a portion of the plurality of blade elements and over at least an adjacent portion of the surface of the tubular. The blade elements can be hollow vanes or fins so they are collapsible when a restriction is encountered downhole to avoid a stuck pipe situation.

A tubular is prepared for downhole use to include integrated centralizer feature disposed thereon. Blade elements are disposed about a surface of the tubular. An interconnection, such as a band, connected between the blade elements can be used to wrap them circumferentially about the tubular. The blade elements are then affixed to the surface of the tubular to produce the integrated centralizer features by coating a spray welding material over at least a portion of the plurality of blade elements and over at least an adjacent portion of the surface of the tubular. The blade elements can be hollow vanes or fins so they are collapsible when a restriction is encountered downhole to avoid a stuck pipe situation.

There is provided a laminated tube including a first layer composed of a first material containing tungsten, a second layer formed on the outer peripheral surface of the first layer and composed of a second material having the property of causing no transformation accompanied by expansion when the second material is cooled from a temperature higher by 1,000 C. or more than the melting point of the second material down to 25 C., and a third layer formed on the outer peripheral surface of the second layer and composed of a third material having the property of being capable of causing a transformation accompanied by expansion when the third material is cooled from a temperature higher by 1,000 C. or more than the melting point of the third material down to 25 C.

There is provided a laminated tube including a first layer composed of a first material containing tungsten, a second layer formed on the outer peripheral surface of the first layer and composed of a second material having the property of causing no transformation accompanied by expansion when the second material is cooled from a temperature higher by 1,000 C. or more than the melting point of the second material down to 25 C., and a third layer formed on the outer peripheral surface of the second layer and composed of a third material having the property of being capable of causing a transformation accompanied by expansion when the third material is cooled from a temperature higher by 1,000 C. or more than the melting point of the third material down to 25 C.