The present invention provides a Cr-rich cathodic arc coating, an article in turbine blade coated with the chromizing over cathodic arc coating, and a method to produce the coating thereof. The Cr-rich cathodic arc coating in the present invention comprises a cathodic arc coating and a diffusion coating deposited atop the cathodic arc coating to enforce hot corrosion resistance. The hardware coated with the chromizing over cathodic arc coating in the present invention is reinforced with superior-hot corrosion resistance. The present invention further provides a novel method for producing the chromizing over cathodic arc coating by re-sequencing coating deposition order. The method in the present invention is efficient and cost-reducing by eliminating some operations, e.g., DHT and peening, between the cathodic arc coating and the diffusion coating. The hot corrosion resistance in the present invention results from the high Cr content in the surface of the coating.

The present invention provides a Cr-rich cathodic arc coating, an article in turbine blade coated with the chromizing over cathodic arc coating, and a method to produce the coating thereof. The Cr-rich cathodic arc coating in the present invention comprises a cathodic arc coating and a diffusion coating deposited atop the cathodic arc coating to enforce hot corrosion resistance. The hardware coated with the chromizing over cathodic arc coating in the present invention is reinforced with superior-hot corrosion resistance. The present invention further provides a novel method for producing the chromizing over cathodic arc coating by re-sequencing coating deposition order. The method in the present invention is efficient and cost-reducing by eliminating some operations, e.g., DHT and peening, between the cathodic arc coating and the diffusion coating. The hot corrosion resistance in the present invention results from the high Cr content in the surface of the coating.

A method of mechanically processing a metallic material component is provided whereby alloying, carburizing, nitriding and boriding can be performed using a friction stir processing tool. This method for mechanically processing metallic material surfaces is cost effective, efficient and does not require specialized equipment.

A method of mechanically processing a metallic material component is provided whereby alloying, carburizing, nitriding and boriding can be performed using a friction stir processing tool. This method for mechanically processing metallic material surfaces is cost effective, efficient and does not require specialized equipment.

The present invention relates to a process for producing a diffusion layer for protecting temperature-stressed components, in particular of turbomachines, against oxidation and corrosion. The process comprises application of at least one slip to a component surface on which the diffusion layer is to be produced, and drying and/or hardening of the at least one slip by a heat treatment at a first temperature and diffusion heat treatment at a second temperature. The slip comprises Al-containing powder, Si-containing powder and a binder and also a Cr-containing powder which does not comprise any hexavalent chromium. In addition, the invention provides a corresponding slip.

A gripping tool for gripping oilfield tubulars includes a gripping element having a substrate, and at least one gripping surface configured to engage an oilfield tubular, the at least one gripping surface being formed on the gripping element. The at least one gripping surface includes a coating on an outer surface of the substrate, the coating includes a carrier and a plurality of particles at least partially embedded in the carrier. The particles each have a hardness that is greater than a hardness of the carrier and a base metal of the gripping element, and the particles extend outward from the carrier and are configured to engage a structure that is gripped by the gripping tool.

A component includes a diffusion coating comprising an inter-diffusion zone between the diffusion coating and a substrate and a non-metallic inclusions zone adjacent to an outer surface of the diffusion coating. A method of coating a component includes applying an aluminizing slurry to a localized area of a component and applying a chromizing slurry to the localized area of the component subsequent to heat treating the aluminizing slurry.

Provide a metal surface reforming method enabling metallic products with superior characteristics such as surface hardness, heat resistance, corrosion resistance, high temperature oxidation, high temperature corrosion, and environmental corrosion and the like. Halogenation treatment of heating and retaining a base material in an atmosphere containing a halogen based gas is performed on a base material of iron based metal or nickel based metal, then nitride processing of heating and retaining the halogenated base material described above in an atmosphere containing a nitrogen source gas is performed, then chromizing treatment is performed by placing the nitrided base material in a powder containing metal chromium powder to form a surface reformed layer on the base material described above. These metallic products obtained have high hardness, superior heat resistance and corrosion resistance, and exhibit superior performance in high temperature oxidation, high temperature corrosion, erosion, and cavitation and the like environments. Further, the metallic products described above exhibit superior performance in acid or alkali environments, neutral environments, and corrosive environments such as chlorides like salt water.

Provide a metal surface reforming method enabling metallic products with superior characteristics such as surface hardness, heat resistance, corrosion resistance, high temperature oxidation, high temperature corrosion, and environmental corrosion and the like. Halogenation treatment of heating and retaining a base material in an atmosphere containing a halogen based gas is performed on a base material of iron based metal or nickel based metal, then nitride processing of heating and retaining the halogenated base material described above in an atmosphere containing a nitrogen source gas is performed, then chromizing treatment is performed by placing the nitrided base material in a powder containing metal chromium powder to form a surface reformed layer on the base material described above. These metallic products obtained have high hardness, superior heat resistance and corrosion resistance, and exhibit superior performance in high temperature oxidation, high temperature corrosion, erosion, and cavitation and the like environments. Further, the metallic products described above exhibit superior performance in acid or alkali environments, neutral environments, and corrosive environments such as chlorides like salt water.

Unique and improved chromizing processes are disclosed. The processes involve forming localized chromizing coatings onto selected regions of a substrate. The chromium diffusion coatings are locally applied to selected regions of substrates in a controlled manner, in comparison to conventional chromizing processes, and further in a manner that produces less material waste and does not require diffusion-stop-off masking. Prior to or after a localized slurry chromizing process of the present invention, a layer of a platinum-group-metal (PGM) is applied to produce a PGM-modified chromium diffusion coating onto selected regions of a substrate. A second coating can be selectively applied onto other regions of the substrate.