The hydrogen separation filter includes a porous substrate and a super lattice layer on the porous substrate. The super lattice layer includes at least one lattice expansion layer containing a first material and at least two hydrogen dissociation and permeation layers containing a second material selected from the group consisting of Pd, V, Ta, Ti, Nb, and alloys thereof. The at least one lattice expansion layer and the at least two hydrogen dissociation and permeation layers are alternately stacked. The first material and the second material have a same crystalline structure. A lattice constant a.sub.1,bulk of a first bulk material haying a same composition and a same crystalline structure as the first material and a lattice constant a.sub.2,bulk of a second bulk material having a same composition and a same crystalline structure as the second material satisfy Formula (1):

1.03a.sub.2,bulka.sub.1,bulk1.15a.sub.2,bulk(1)

Membrane modules for hydrogen separation and fuel processors and fuel cell systems including the same are disclosed herein. The membrane modules include a plurality of membrane packs. Each membrane pack includes a first hydrogen-selective membrane, a second hydrogen-selective membrane, and a fluid-permeable support structure positioned between the first hydrogen-selective membrane and the second hydrogen-selective membrane. In some embodiments, the membrane modules also include a permeate-side frame member and a mixed gas-side frame member, and a thickness of the permeate-side frame member may be less than a thickness of the mixed gas-side frame member. In some embodiments, the support structure includes a screen structure that includes two fine mesh screens. The two fine mesh screens may include a plain weave fine mesh screen and/or a Dutch weave fine mesh screen. The fine mesh screens may be selected to provide at most 100 micrometers of undulation in the hydrogen-selective membranes.

Method for the manufacture of a hydrogen-permeable membrane having a thickness of not greater than 30 m. The method includes plasma spraying at least one dense layer on a porous substrate such that during the plasma spraying, one sweep of a process beam deposits material particles over the substrate in a form of individual splats which do not produce a cohesive layer and said material particles include a proton-conducting ceramic material and an electron-conducting metallic component. The plasma spraying is LPPS-TF that utilizes a spraying distance of between 200 mm and 2000 mm, a sprayable powder starting material having a particle size range between 1 and 80 m and containing the proton-conducting ceramic material and the electron-conducting metallic component and a process beam dispersing the sprayable powder starting material to a cloud.

A pass or tube or a section thereof or U bend in a coil in a paraffin cracker having section having a pore size in the metal substrate from about 0.001 to 0.5 microns over coated with a dense metal membrane permits the permeation of one or more of H.sub.2, CH.sub.4, CO and CO.sub.2 from cracked gases moving the reaction equilibrium to the production of ethylene and reduces the load on the down-stream separation train of the steam cracker.

Disclosed are a quick-start system for preparing hydrogen via aqueous methanol, and hydrogen preparation method. The system comprises a liquid storage container, a raw material feeding device, a quick-start device, a hydrogen preparation equipment and a membrane separation device; the quick-start device comprises a first start device and a second start device; the first start device comprises a first heating mechanism and a first gasification pipeline, the first gasification pipeline is wound around the first heating mechanism; one end of the first gasification pipeline is connected to the liquid storage container, and methanol is fed into the first gasification pipeline via the raw material feeding device, for the first heating mechanism to heat and gasify; the hydrogen preparation equipment comprises a reforming chamber; the second start device comprises a second gasification pipeline, a main body of the second gasification pipeline is disposed in the reforming chamber; the methanol output by the first gasification pipeline and/or the second gasification pipeline heats the second gasification pipeline while heating the reforming chamber, to gasify the methanol in the second gasification pipeline. The present invention can be quickly started, while having less energy consumption and good practicability.

A system and method for producing hydrogen, including providing hydrocarbon and steam into a vessel to a region external to a tubular membrane in the vessel. The method includes steam reforming the hydrocarbon in the vessel via reforming catalyst to generate hydrogen and carbon dioxide. The method includes diffusing the hydrogen through the tubular membrane into a bore of the tubular membrane, wherein the tubular membrane is hydrogen selective.

A membrane arrangement for the permeative separation of a gas from gas mixtures has a porous, gas-permeable, metallic support substrate, a membrane formed on the support substrate and selectively permeable for the gas to be separated off. A ceramic, gas-permeable, porous, first intermediate layer is formed between the support substrate and the membrane and directly on the support substrate. A gastight, metallic coupling part is joined by a material-to-material bond to the support substrate. The support substrate and the coupling part are separated by a dividing line. The intermediate layer extends towards the coupling part over the gas-permeable surface of the porous support substrate at least to a distance of 2 mm from the dividing line and extends over the gastight surface of the coupling part by not more than 2 mm beyond the dividing line.

An integrated process for making high molecular weight hydrocarbons from a synthesis gas feed to a Fischer-Tropsch unit. A carbon monoxide resistant gold-on-palladium membrane system (membrane system) is used to control the hydrogen-to-carbon monoxide molar ratio of a feed to the Fischer-Tropsch unit. The membrane system is operatively connected between a steam reformer and the Fischer-Tropsch unit. The membrane system receives a synthesis gas stream and provides for the removal of hydrogen from the synthesis gas stream to provide a retentate stream having a desired H.sub.2/CO molar ratio that is fed to the Fischer-Tropsch unit.

In some implementations, a system for producing hydrogen and oxygen from water includes a target, an oxygen selective membrane, a cooling chamber, and a hydrogen selective membrane. The target heats to at least a temperature that thermally decomposes water, receives water vapor, heats the received water vapor to the temperature that thermally decomposes water to form a heated vapor, and passes the heated vapor to an oxygen selective membrane. The oxygen selective membrane separates, at or near the temperature that thermally decomposes water, oxygen from the heated vapor to form a hydrogen-rich vapor. The cooling chamber cools the hydrogen-rich vapor to at least a specified temperature. The hydrogen selective membrane separates hydrogen in the hydrogen-rich vapor to leave substantially water vapor.

Disclosed is a method for producing a palladium-based permeation membrane which is suitable for the separation of hydrogen from gas-gas or liquid-gas mixtures. The permeation membrane is produced by applying a palladium complex, dissolved in a solvent, to a nanoporous support system having pores in a size range of from 0.5 nm to 50 nm, removing the solvent by drying, removing of organic constituents of the palladium complex by a heat treatment, and carrying out a final heat treatment under reducing conditions at a temperature ranging from about 300? C. to about 900? C.