A catalyst comprising NiO, a metal mixture comprising at least one of MoO.sub.3 or WO.sub.3, a mixture comprising at least one of SiO.sub.2 and Al.sub.2O.sub.3, and P.sub.2O.sub.5. In this embodiment the metal sites on the catalyst are sulfided and the catalyst is capable of removing tar from a synthesis gas while performing methanation and water gas shift reactions at a temperature range from 300? C. to 600? C.

Method for the production of ammonia, and optionally urea, from a flue gas effluent from an oxy-fired process, wherein the production of ammonia and optionally urea includes a net power production. Also provided is a method to effect cooling in an oxy-fired process with air separation unit exit gases utilizing either closed or open cooling loop cycles.

A method for loading an axial-radial flow vessel containing a bed of a particulate catalyst having a radial-flow portion and an axial-flow portion supported on and in fluid communication with the radial flow portion, includes: (i) placing a first catalyst material in the radial-flow portion and (ii) placing a second catalyst material in the axial-flow portion, wherein the second catalyst material has a smaller particle size than the first catalyst material. A vessel loaded with first and second catalyst materials is also described.

The present disclosure relates to an integrated process for the production of formaldehyde-stabilized urea, starting with producing synthesis gas and including the preparation of methanol, ammonia, urea, and formaldehyde in amounts appropriate for the final product.

A method is described for preparing a catalyst including the steps of: (i) impregnating a calcined support comprising a metal aluminate with a solution of nickel acetate at a temperature 40 C. and drying the impregnated support, (ii) calcining the dried impregnated support, to form nickel oxide on the surface of the support and (iii) optionally repeating steps (i) and (ii) on the nickel oxide coated support. The method provides an eggshell catalyst in which the metal oxide is concentrated in an outer layer on the support.

Provided are a support for supporting a metal, a metal-supported catalyst, a methanation reaction apparatus, and a method relating thereto that realize effective methanation of carbon monoxide. The support for supporting a metal includes a carbonized material obtained by carbonizing raw materials containing an organic substance and a metal, in which the support is used for supporting a metal that exhibits a catalytic activity for a methanation reaction of carbon monoxide. The metal-supported catalyst includes: a support formed of a carbonized material obtained by carbonizing raw materials containing an organic substance and a metal; and a metal that exhibits a catalytic activity for a methanation reaction of carbon monoxide, the metal being supported on the support.

Provided is a hydrogen production reactor as a reactor producing a reforming gas including hydrogen, in which a burning unit and a reforming unit are sequentially arranged and spaced apart from each other in a concentric structure based on a raw material transfer pipe positioned at a central axis of the reactor, including a heating raw material transfer pipe supplying a raw material to the burning unit, a burning unit burning the supplied raw material and supplying heat to the reforming unit, a reforming raw material phase change pipe positioned within the burning unit and heating the supplied raw material, and a reforming unit reforming the phase-changed raw material supplied from the reforming raw material phase change pipe, wherein the reforming raw material phase change pipe is provided as a coil surrounding an outer circumferential surface of a lower end of the heating raw material transfer pipe.

The present invention relates to a catalytically active composition for the selective methanation of carbon monoxide in reformate streams comprising hydrogen and carbon dioxide, comprising at least one element selected from the group consisting of ruthenium, rhodium, nickel and cobalt as active component and rhenium as dopant on a support material. The catalyst according to the invention is preferably used for carrying out methanation reactions in a temperature range from 100 to 300 C. for use in the production of hydrogen for fuel cell applications.

A process for the production of formaldehyde-stabilised urea is described comprising the steps of: (a) generating a synthesis gas comprising hydrogen, nitrogen, carbon monoxide, carbon dioxide and steam in a synthesis gas generation unit; (b) recovering carbon dioxide from the synthesis gas to form a carbon dioxide-depleted synthesis gas; (c) synthesising methanol from the carbon dioxide-depleted synthesis gas in a methanol synthesis unit and recovering the methanol and a methanol synthesis off-gas comprising nitrogen, hydrogen and residual carbon monoxide; (d) subjecting at least a portion of the recovered methanol to oxidation with air in a formaldehyde production unit; (e) subjecting the methanol synthesis off-gas to methanation in a methanation reactor containing a methanation catalyst to form an ammonia synthesis gas; (f) synthesising ammonia from the ammonia synthesis gas in an ammonia production unit and recovering the ammonia; (g) reacting a portion of the ammonia and at least a portion of the recovered carbon dioxide stream in a urea production unit to form a urea stream; and (h) stabilising the urea by mixing the urea stream and a stabiliser prepared using formaldehyde recovered from the formaldehyde production unit, wherein a source of air is compressed and divided into first and second portions, the first portion is provided to the formaldehyde production unit for the oxidation of methanol and the second portion is further compressed and provided to the synthesis gas generation unit.

A process for producing ammonia synthesis gas from the reforming of hydrocarbons with steam in a primary reformer (1) equipped with a plurality of externally heated catalytic tubes and then together with air in a secondary reformer (2) is characterized in that the reaction of said hydrocarbons with said steam in said primary reformer (1) is performed at an operating pressure of more than 35 bar in the catalytic tubes, in that air is added to said secondary reformer in excess over the nitrogen amount required for ammonia synthesis and in that the excess of nitrogen is removed downstream the secondary reformer preferably by cryogenic separation or by molecular sieves of the TAS or PSA type. This process allows to obtain high synthesis gas production capacities and lower investment and energy costs.