Patent classifications
C01B21/28
CATALYST SYSTEM AND METHOD FOR THE CATALYTIC COMBUSTION OF AMMONIA TO FORM NITROGEN OXIDES IN A MEDIUM-PRESSURE SYSTEM
Known catalyst systems for the catalytic combustion of ammonia to form nitrogen oxides consist of a plurality of single- or multilayer catalyst gauzes warp-knitted, weft-knitted or woven from platinum-based noble metal wire, which, when arranged one behind the other in a fresh gas flow direction, form a front group of gauze layers and at least one downstream group of gauze layers arranged after the front group. To provide from this starting point a catalyst system for use in a medium-pressure plant for ammonia oxidation, with which a high service life and a high yield of the main product NO can be achieved, it is proposed that the front group comprises a gauze layer or a plurality of gauze layers made of a first, rhodium-rich noble metal wire, wherein the gauze layer or one of the gauze layers made of the rhodium-rich noble metal wire is a front gauze layer facing the fresh gas, and that the downstream group comprises gauze layers made of a second, rhodium-poor noble metal wire, wherein the rhodium content in the rhodium-rich noble metal wire is at least 7 wt. % and no more than 9 wt. % and is at least 1 percentage point higher than the rhodium content in the rhodium-poor noble metal wire
CATALYST SYSTEM AND METHOD FOR THE CATALYTIC COMBUSTION OF AMMONIA TO FORM NITROGEN OXIDES IN A MEDIUM-PRESSURE SYSTEM
Known catalyst systems for the catalytic combustion of ammonia to form nitrogen oxides consist of a plurality of single- or multilayer catalyst gauzes warp-knitted, weft-knitted or woven from platinum-based noble metal wire, which, when arranged one behind the other in a fresh gas flow direction, form a front group of gauze layers and at least one downstream group of gauze layers arranged after the front group. To provide from this starting point a catalyst system for use in a medium-pressure plant for ammonia oxidation, with which a high service life and a high yield of the main product NO can be achieved, it is proposed that the front group comprises a gauze layer or a plurality of gauze layers made of a first, rhodium-rich noble metal wire, wherein the gauze layer or one of the gauze layers made of the rhodium-rich noble metal wire is a front gauze layer facing the fresh gas, and that the downstream group comprises gauze layers made of a second, rhodium-poor noble metal wire, wherein the rhodium content in the rhodium-rich noble metal wire is at least 7 wt. % and no more than 9 wt. % and is at least 1 percentage point higher than the rhodium content in the rhodium-poor noble metal wire
HIGH ENERGY RECOVERY NITRIC ACID PROCESS USING LIQUID OXYGEN CONTAINING FLUID
A novel concept for a high energy and material efficient nitric acid production process and system is provided, wherein the nitric acid production process and system, particularly integrated with an ammonia production process and system, is configured to recover a high amount of energy out of the ammonia that it is consuming, particularly in the form of electricity, while maintaining a high nitric acid recovery in the conversion of ammonia to nitric acid. The energy recovery and electricity generation process comprises pressurizing a liquid gas, such as air, oxygen and/or N.sub.2, subsequently evaporating and heating the pressurized liquid gas, particularly using low grade waste heat generated in the production of nitric acid and/or ammonia, and subsequently expanding the evaporated pressurized liquid gas over a turbine. In particular, the generated electricity is at least partially used to power an electrolyzer to generate the hydrogen needed for the production of ammonia. The novel concepts set out in the present application are particularly useful in the production of nitric acid based on renewable energy sources.
PROCESS FOR NITRIC ACID PRODUCTION
Integrated process for the synthesis of ammonia and nitric acid including: a) production of an ammonia make-up synthesis gas, comprising steam reforming of a hydrocarbon feedstock under provision of steam reforming heat; catalytic conversion of said make-up synthesis gas into ammonia; catalytic oxidation of a stream of ammonia obtaining a process gas; absorption of said process gas with water obtaining nitric acid, wherein at least a portion of the steam reforming heat is recovered from said hot process gas.
PROCESS FOR NITRIC ACID PRODUCTION
Integrated process for the synthesis of ammonia and nitric acid including: a) production of an ammonia make-up synthesis gas, comprising steam reforming of a hydrocarbon feedstock under provision of steam reforming heat; catalytic conversion of said make-up synthesis gas into ammonia; catalytic oxidation of a stream of ammonia obtaining a process gas; absorption of said process gas with water obtaining nitric acid, wherein at least a portion of the steam reforming heat is recovered from said hot process gas.
METHOD FOR THE CATALYTIC OXIDATION OF AMMONIA GAS
A process for catalytic oxidation of ammonia gas by way of an oxygen-containing gas in a presence of a noble metal-containing catalyst may be employed to give nitrogen monoxide. A temperature of an ammonia/air mixed gas may be optimized in respect of nitrogen monoxide selectivity of the reaction before contact with the catalyst. Examination of catalytic NH.sub.3 oxidation according to 4NH.sub.3+5O.sub.2.fwdarw.4NO+6H.sub.2O revealed that an optimum mode of operation of an NH.sub.3 burner in an HNO.sub.3 plant is not to be achieved by maintenance of a constant gauze temperature of the catalyst gauze by automatic setting of the NH.sub.3: air ratio. Rather, there is an optimum temperature for each process condition that should be set not by changing the NH.sub.3: air ratio but instead by altering the temperature of the NH.sub.3/air mixed gas before contact with the catalyst gauzes.
METHOD FOR THE CATALYTIC OXIDATION OF AMMONIA GAS
A process for catalytic oxidation of ammonia gas by way of an oxygen-containing gas in a presence of a noble metal-containing catalyst may be employed to give nitrogen monoxide. A temperature of an ammonia/air mixed gas may be optimized in respect of nitrogen monoxide selectivity of the reaction before contact with the catalyst. Examination of catalytic NH.sub.3 oxidation according to 4NH.sub.3+5O.sub.2.fwdarw.4NO+6H.sub.2O revealed that an optimum mode of operation of an NH.sub.3 burner in an HNO.sub.3 plant is not to be achieved by maintenance of a constant gauze temperature of the catalyst gauze by automatic setting of the NH.sub.3: air ratio. Rather, there is an optimum temperature for each process condition that should be set not by changing the NH.sub.3: air ratio but instead by altering the temperature of the NH.sub.3/air mixed gas before contact with the catalyst gauzes.
ROBUST NITRIC OXIDE-RELEASING POLYMERS AND ARTICLES AND METHODS OF MAKING AND USES THEREOF
Described herein are nitric oxide releasing materials, methods of making nitric oxide releasing materials, and devices including nitric oxide releasing materials. The nitric oxide releasing material includes a polymer matrix having a plurality of polysiloxanes and nitric oxide-donating crosslinking moieties that covalently crosslink the polysiloxanes. Blood clotting or adhesion of a bio-material to a surface, as well as biofilm formation can be prevented using the methods and materials described.
Modular catalyst monoliths
The present invention relates to a reactor R with apparatus D, the latter comprising a gas- and/or liquid-permeable tray B, in the edge region of which there is disposed a lateral boundary W which fully encloses the tray B and forms a volume V comprising catalytic and/or noncatalytic shaped bodies (F), wherein there is at least one braid made of precious metal and/or base metal on the upstream side opposite the tray B, and the catalytic and/or noncatalytic shaped bodies (F) are selected from (i) shaped bodies (F1) in the form of straight prisms, the footprint of which is selected from triangle, rectangle, hexagon or fragments of these polygons, and (ii) a combination of the shaped bodies (F1) with shaped bodies (F2) that are smaller than the shaped bodies (F1), wherein groups of m to n shaped bodies (F1), m and n being an integer from 3 to 30 with n>m, are framed in a metal cassette open in the upstream direction and closed in the downstream direction by a gas-permeable tray, in a virtually seamless manner with side face to side face and with their longitudinal axis aligned in vertical direction, virtually completely covering the cross section of the tray, to form modules (M), and the modules (M), optionally with cooperation of a joint filler material, with vertical alignment of the longitudinal axis of the shaped bodies (F1), are joined to one another virtually seamlessly in a mosaic-like manner.
Modular catalyst monoliths
The present invention relates to a reactor R with apparatus D, the latter comprising a gas- and/or liquid-permeable tray B, in the edge region of which there is disposed a lateral boundary W which fully encloses the tray B and forms a volume V comprising catalytic and/or noncatalytic shaped bodies (F), wherein there is at least one braid made of precious metal and/or base metal on the upstream side opposite the tray B, and the catalytic and/or noncatalytic shaped bodies (F) are selected from (i) shaped bodies (F1) in the form of straight prisms, the footprint of which is selected from triangle, rectangle, hexagon or fragments of these polygons, and (ii) a combination of the shaped bodies (F1) with shaped bodies (F2) that are smaller than the shaped bodies (F1), wherein groups of m to n shaped bodies (F1), m and n being an integer from 3 to 30 with n>m, are framed in a metal cassette open in the upstream direction and closed in the downstream direction by a gas-permeable tray, in a virtually seamless manner with side face to side face and with their longitudinal axis aligned in vertical direction, virtually completely covering the cross section of the tray, to form modules (M), and the modules (M), optionally with cooperation of a joint filler material, with vertical alignment of the longitudinal axis of the shaped bodies (F1), are joined to one another virtually seamlessly in a mosaic-like manner.