Disclosed herein are compositions and methods of mitigating scale in phosphoric acid and ammonium phosphate plants. Scale-mitigating compositions of the invention can be added to phosphoric acid before or during the concentration in the evaporator cycle of a phosphoric acid plant. The compositions retard the formation of scale on surfaces in contact with the phosphoric acid, and thus time between cleaning is extended and plant productivity increased. Further, the scale that forms is softer and more easily cleaned from surfaces, reducing non-operation time of the plant and/or evaporator. Methods of mitigating scale formation in phosphoric acid production and phosphoric acid handling plants are disclosed. In the methods, scales accumulate more slowly and are softer, more tractable, and more easily cleaned from surfaces to which they adhere.

Disclosed herein are compositions and methods of mitigating scale in phosphoric acid and ammonium phosphate plants. Scale-mitigating compositions of the invention can be added to phosphoric acid before or during the concentration in the evaporator cycle of a phosphoric acid plant. The compositions retard the formation of scale on surfaces in contact with the phosphoric acid, and thus time between cleaning is extended and plant productivity increased. Further, the scale that forms is softer and more easily cleaned from surfaces, reducing non-operation time of the plant and/or evaporator. Methods of mitigating scale formation in phosphoric acid production and phosphoric acid handling plants are disclosed. In the methods, scales accumulate more slowly and are softer, more tractable, and more easily cleaned from surfaces to which they adhere.

A wet process phosphoric acid production method comprises digesting phosphate-containing ore in a slurry comprising sulfuric acid, whereby phosphoric acid and calcium sulfate crystals are formed; and separating the phosphoric acid from the calcium sulfate crystals; wherein a defoamer and a poly(carboxylic acid), or salt thereof, having a weight-average molecular weight of less than 1,000,000 grams per mole (g/mol), are added to the slurry. The poly(carboxylic acid) can be a poly(acrylic acid), or salt thereof, and the defoamer can be a dialkyl sulfosuccinate salt and an aliphatic alcohol or a fatty acid ester. The method enhances separation of phosphoric acid from calcium sulfate crystals in wet process phosphoric acid production by any one of increasing the volume average particle size of the calcium sulfate crystals, increasing filtration rate, and reducing foam formation.

Disclosed herein are compositions and methods of mitigating scale in phosphoric acid and ammonium phosphate plants. Scale-mitigating compositions of the invention can be added to phosphoric acid before or during the concentration in the evaporator cycle of a phosphoric acid plant. The compositions retard the formation of scale on surfaces in contact with the phosphoric acid, and thus time between cleaning is extended and plant productivity increased. Further, the scale that forms is softer and more easily cleaned from surfaces, reducing non-operation time of the plant and/or evaporator. Methods of mitigating scale formation in phosphoric acid production and phosphoric acid handling plants are disclosed. In the methods, scales accumulate more slowly and are softer, more tractable, and more easily cleaned from surfaces to which they adhere.

Disclosed herein are compositions and methods of mitigating scale in phosphoric acid and ammonium phosphate plants. Scale-mitigating compositions of the invention can be added to phosphoric acid before or during the concentration in the evaporator cycle of a phosphoric acid plant. The compositions retard the formation of scale on surfaces in contact with the phosphoric acid, and thus time between cleaning is extended and plant productivity increased. Further, the scale that forms is softer and more easily cleaned from surfaces, reducing non-operation time of the plant and/or evaporator. Methods of mitigating scale formation in phosphoric acid production and phosphoric acid handling plants are disclosed. In the methods, scales accumulate more slowly and are softer, more tractable, and more easily cleaned from surfaces to which they adhere.

It is introduced that a device of manufacturing lithium sulfate comprising: a reaction body in which a reaction of lithium phosphate and sulfuric acid is performed, the reaction body being divided into an upper space and a lower space; a pressurizer for applying pressure to the inside of the reaction body; a stirrer disposed in the upper space for stirring the lithium phosphate and sulfuric acid to produce a mixture containing lithium sulfate and phosphoric acid; and a filter disposed inside the reaction body and separating the filtrate containing the phosphoric acid into the lower space by filtering the mixture.

Embodiments described herein provide systems and methods for a phosphate processing system with integrated sub-systems, such as a phosphoric acid plant, precipitation system, crystallizer system, rinsing system, granulation system, pond water system, organics removal system, and/or exhaust treatment system. Such sub-systems can be integrated with each other by using one or more output streams from one or more sub-systems as one or more input streams for one or more sub-systems. In some embodiments, the phosphate processing system can produce phosphoric acid, struvite containing fertilizer, fertilizer using recycled struvite, magnesium or fluoride containing compositions using recycled magnesium or fluoride, and other components using phosphoric acid collected from a phosphoric acid and gypsum composition or using sludge collected from a waste stream, for example.

A method for reducing formation of scale in phosphoric acid production is provided herein. Phosphate-containing ore is combined with an acid to form an acidic slurry and the acidic slurry is processed to form an acidic stream. The method includes providing a scale inhibitor including an inorganic phosphate. The method further includes combining the scale inhibitor and at least one of the phosphate-containing ore, the acidic slurry, and the acidic stream, to reduce the formation of scale. A system for phosphoric acid production exhibiting a reduced formation of scale is also provided herein. The system includes a substrate having a surface in contact with at least one of the phosphate-containing ore, the acidic slurry formed from the phosphate-containing ore and the acid, and the acidic stream formed from the acidic slurry. The system including the scale inhibitor exhibits a reduced formation of scale on the surface.

A method for reducing formation of scale in phosphoric acid production is provided herein. Phosphate-containing ore is combined with an acid to form an acidic slurry and the acidic slurry is processed to form an acidic stream. The method includes providing a scale inhibitor including an inorganic phosphate. The method further includes combining the scale inhibitor and at least one of the phosphate-containing ore, the acidic slurry, and the acidic stream, to reduce the formation of scale. A system for phosphoric acid production exhibiting a reduced formation of scale is also provided herein. The system includes a substrate having a surface in contact with at least one of the phosphate-containing ore, the acidic slurry formed from the phosphate-containing ore and the acid, and the acidic stream formed from the acidic slurry. The system including the scale inhibitor exhibits a reduced formation of scale on the surface.

Processes for enhancing filtration rate and/or clarification of phosphoric acid produced by the wet process and containing suspended insoluble particulates by adding to one or more stage of the wet process phosphoric acid production stream an effective amount of a reagent including polymeric microparticles characterized as being anionic or amphoteric and having a weight average molecular weight of greater than 60 Million daltons are provided herein.