C01B33/155

APPARATUS AND METHOD FOR MANUFACTURING AEROGEL SHEET
20180179075 · 2018-06-28 ·

The present invention relates to a method for manufacturing an aerogel sheet and comprises: a step (a) of preparing silica sol and a surface modifying agent to prepare a silica precursor; a step (b) of preparing a gelling catalyst; a step (c) of injecting the silica precursor prepared in the step (a) to a surface of a blanket to impregnate the silica precursor; and a step (d) of injecting the gelling catalyst prepared in the step (b) to the surface of the blanket in which the silica precursor is impregnated to gelate the silica precursor.

METHOD FOR PREPARING SILICA AEROGEL-CONTAINING BLANKET AND SILICA AEROGEL-CONTAINING BLANKET PREPARED BY USING THE SAME
20180179073 · 2018-06-28 ·

In the present invention are provided a method for preparing a silica aerogel-containing blanket, and a blanket which includes a silica aerogel and is manufactured using the same, wherein the method includes a step for preparing a reaction solution by reacting a silazane-based surface modification agent with an alcohol-based compound, a step for preparing a silica gel-base material composite by adding a silica precursor, water, and a polar organic solvent to the reaction solution to prepare a silica sol, and then immersing a base material for a blanket in the prepared silica sol to gelate the silica sol, and a step for drying the silica gel-base material composite.

METHOD FOR PREPARING SILICA AEROGEL-CONTAINING BLANKET AND SILICA AEROGEL-CONTAINING BLANKET PREPARED BY USING THE SAME
20180179073 · 2018-06-28 ·

In the present invention are provided a method for preparing a silica aerogel-containing blanket, and a blanket which includes a silica aerogel and is manufactured using the same, wherein the method includes a step for preparing a reaction solution by reacting a silazane-based surface modification agent with an alcohol-based compound, a step for preparing a silica gel-base material composite by adding a silica precursor, water, and a polar organic solvent to the reaction solution to prepare a silica sol, and then immersing a base material for a blanket in the prepared silica sol to gelate the silica sol, and a step for drying the silica gel-base material composite.

HYDROPHOBIC AEROGELS COMPRISING LOW OCCUPANCY OF MONOFUNCTIONAL UNITS

The problem addressed by the invention is that of producing aerogels which have as high and permanent a hydrophobicity as possible and which have a reduced combustibility, that is as low a carbon content as possible, and are simultaneously less rigid and brittle than known systems, i.e. which with reduced combustibility have a high flexibility and high stability at the same time, that is high mechanical load-bearing capacity. Said problem is solved in that the invention provides gels chosen from lyogel or aerogel, which are synthesised from oxide units and [R.sub.xSiO.sub.(4-x)/2] units, wherein the primary particles have a change of concentration in [R.sub.xSiO.sub.(4-x)/2] units from the inside to the outside, wherein x can be the same or different and is 1 or 2, and R can be the same or different and is hydrogen or an organic substituted or unsubstituted radical, and wherein the oxide units contain [SiO.sub.4/2] units, and a method for producing same. The gels provided can be used in cosmetic, medical or for chromatographic applications, and as a catalyst or catalyst support. If the gels are aerogels, same are preferably used for thermal and/or acoustic insulation.

HYDROPHOBIC AEROGELS COMPRISING LOW OCCUPANCY OF MONOFUNCTIONAL UNITS

The problem addressed by the invention is that of producing aerogels which have as high and permanent a hydrophobicity as possible and which have a reduced combustibility, that is as low a carbon content as possible, and are simultaneously less rigid and brittle than known systems, i.e. which with reduced combustibility have a high flexibility and high stability at the same time, that is high mechanical load-bearing capacity. Said problem is solved in that the invention provides gels chosen from lyogel or aerogel, which are synthesised from oxide units and [R.sub.xSiO.sub.(4-x)/2] units, wherein the primary particles have a change of concentration in [R.sub.xSiO.sub.(4-x)/2] units from the inside to the outside, wherein x can be the same or different and is 1 or 2, and R can be the same or different and is hydrogen or an organic substituted or unsubstituted radical, and wherein the oxide units contain [SiO.sub.4/2] units, and a method for producing same. The gels provided can be used in cosmetic, medical or for chromatographic applications, and as a catalyst or catalyst support. If the gels are aerogels, same are preferably used for thermal and/or acoustic insulation.

PROCESS FOR PRODUCING ORGANICALLY MODIFIED AEROGELS

It is an object of the invention to provide an economically viable process for the production of hydrophobized aerogels which works both inexpensively and in a resource-conserving manner. 2.2. This object is achieved by the provision of a process for producing organically modified aerogels by producing a sol containing [SiO.sub.4/2] units and [R.sub.xSiO.sub.(4X)/2] a units, where x may be the same or different and is 1, 2 or 3, and R may be the same or different and is hydrogen or an organic substituted or unsubstituted radical, using the sol to form a gel, surface-modifying the gel obtained in the presence of more than 0.1% by weight of a phase modifier in a mixture comprising organosiloxane and initiator, wherein the mixture contains at least 20% by weight of organosiloxane and wherein the initiator consists of acid or organosiloxane or mixtures thereof and the gels obtained are dried. 2.3. The aerogels provided can be used as insulating materials, especially in thermal insulation.

PROCESS FOR PRODUCING ORGANICALLY MODIFIED AEROGELS

It is an object of the invention to provide an economically viable process for the production of hydrophobized aerogels which works both inexpensively and in a resource-conserving manner. 2.2. This object is achieved by the provision of a process for producing organically modified aerogels by producing a sol containing [SiO.sub.4/2] units and [R.sub.xSiO.sub.(4X)/2] a units, where x may be the same or different and is 1, 2 or 3, and R may be the same or different and is hydrogen or an organic substituted or unsubstituted radical, using the sol to form a gel, surface-modifying the gel obtained in the presence of more than 0.1% by weight of a phase modifier in a mixture comprising organosiloxane and initiator, wherein the mixture contains at least 20% by weight of organosiloxane and wherein the initiator consists of acid or organosiloxane or mixtures thereof and the gels obtained are dried. 2.3. The aerogels provided can be used as insulating materials, especially in thermal insulation.

ECONOMICALLY VIABLE PROCESS FOR PRODUCING ORGANICALLY MODIFIED LYO- OR AEROGELS
20180105429 · 2018-04-19 ·

It is an object of the invention to provide a rapid and economically viable process which is notable for efficient use of material, especially of the silylating agent, and by means of which organically modified lyo- or aerogels are obtained in a rapid and simple manner. This object is achieved by virtue of the invention providing a process for producing organically modified gels selected from lyo- and aerosols by (i) emulsifying a basic polar phase comprising water and starting materials for silicatic gels in a nonpolar phase containing a water-immiscible precursor for an active silylating agent, (ii) starting formation of gel and ageing by lowering the pH, and then (iii) starting the silylation and the exchange of solvent by lowering the pH. If the gels are aerogels, the gels provided can be used for thermal and/or acoustic insulation.

AEROGEL COMPOSITE AND PREPARATION METHOD THEREOF

The present invention relates to an aerogel composite and a preparation method thereof. The preparation method of the aerogel composite of the present invention comprises the following steps; preparing a hydrophobic gel (step 1); dispersing fiber in a solvent to prepare a solution (step 2); adding the hydrophobic gel above in the solution of step 2 and stirring the mixture to prepare a fiber and hydrophobic gel mixed solution (step 3); separating floc from the mixed solution of step 3 (step 4); and drying the floc (step 5). According to the preparation method of the aerogel composite of the present invention, a high performance aerogel composite having various shapes can be prepared.

AEROGEL COMPOSITE AND PREPARATION METHOD THEREOF

The present invention relates to an aerogel composite and a preparation method thereof. The preparation method of the aerogel composite of the present invention comprises the following steps; preparing a hydrophobic gel (step 1); dispersing fiber in a solvent to prepare a solution (step 2); adding the hydrophobic gel above in the solution of step 2 and stirring the mixture to prepare a fiber and hydrophobic gel mixed solution (step 3); separating floc from the mixed solution of step 3 (step 4); and drying the floc (step 5). According to the preparation method of the aerogel composite of the present invention, a high performance aerogel composite having various shapes can be prepared.