Patent classifications
C01B33/155
Economically viable process for producing organically modified lyo- or aerogels
It is an object of the invention to provide a rapid and economically viable process which is notable for efficient use of material, especially of the silylating agent, and by means of which organically modified lyo- or aerogels are obtained in a rapid and simple manner. This object is achieved by virtue of the invention providing a process for producing organically modified gels selected from lyo- and aerosols by (i) emulsifying a basic polar phase comprising water and starting materials for silicatic gels in a nonpolar phase containing a water-immiscible precursor for an active silylating agent, (ii) starting formation of gel and ageing by lowering the pH, and then (iii) starting the silylation and the exchange of solvent by lowering the pH. If the gels are aerogels, the gels provided can be used for thermal and/or acoustic insulation.
Hydrophobic aerogels comprising low occupancy of monofunctional units
The problem addressed by the invention is that of producing aerogels which have as high and permanent a hydrophobicity as possible and which have a reduced combustibility, that is as low a carbon content as possible, and are simultaneously less rigid and brittle than known systems, i.e. which with reduced combustibility have a high flexibility and high stability at the same time, that is high mechanical load-bearing capacity. Said problem is solved in that the invention provides gels chosen from lyogel or aerogel, which are synthesised from oxide units and [R.sub.xSiO.sub.(4-x)/2] units, wherein the primary particles have a change of concentration in [R.sub.xSiO.sub.(4-x)/2] units from the inside to the outside, wherein x can be the same or different and is 1 or 2, and R can be the same or different and is hydrogen or an organic substituted or unsubstituted radical, and wherein the oxide units contain [SiO.sub.4/2] units, and a method for producing same. The gels provided can be used in cosmetic, medical or for chromatographic applications, and as a catalyst or catalyst support. If the gels are aerogels, same are preferably used for thermal and/or acoustic insulation.
Hydrophobic aerogels comprising low occupancy of monofunctional units
The problem addressed by the invention is that of producing aerogels which have as high and permanent a hydrophobicity as possible and which have a reduced combustibility, that is as low a carbon content as possible, and are simultaneously less rigid and brittle than known systems, i.e. which with reduced combustibility have a high flexibility and high stability at the same time, that is high mechanical load-bearing capacity. Said problem is solved in that the invention provides gels chosen from lyogel or aerogel, which are synthesised from oxide units and [R.sub.xSiO.sub.(4-x)/2] units, wherein the primary particles have a change of concentration in [R.sub.xSiO.sub.(4-x)/2] units from the inside to the outside, wherein x can be the same or different and is 1 or 2, and R can be the same or different and is hydrogen or an organic substituted or unsubstituted radical, and wherein the oxide units contain [SiO.sub.4/2] units, and a method for producing same. The gels provided can be used in cosmetic, medical or for chromatographic applications, and as a catalyst or catalyst support. If the gels are aerogels, same are preferably used for thermal and/or acoustic insulation.
METHOD FOR RECYCLING SUPERCRITICAL WASTE LIQUID GENERATED DURING PROCESS OF PRODUCING SILICA AEROGEL BLANKET
Provided is a method for recycling supercritical waste liquid generated during a process of producing a silica aerogel blanket, and a method for producing a silica aerogel blanket reusing supercritical waste liquid recycled thereby. The method for recycling supercritical waste liquid and the method for producing a silica aerogel blanket reduce the production costs and prevent the deterioration in thermal insulation performance of a silica aerogel blanket by adding a metal salt to the supercritical waste liquid by the recycling method.
METHOD FOR RECYCLING SUPERCRITICAL WASTE LIQUID GENERATED DURING PROCESS OF PRODUCING SILICA AEROGEL BLANKET
Provided is a method for recycling supercritical waste liquid generated during a process of producing a silica aerogel blanket, and a method for producing a silica aerogel blanket reusing supercritical waste liquid recycled thereby. The method for recycling supercritical waste liquid and the method for producing a silica aerogel blanket reduce the production costs and prevent the deterioration in thermal insulation performance of a silica aerogel blanket by adding a metal salt to the supercritical waste liquid by the recycling method.
AEROGEL AND METHOD FOR PRODUCING SAME
The present invention provides a method for producing an aerogel, comprising a sol generating step of generating, by hydrolyzing a silane oligomer, a sol containing a hydrolysis product of the silane oligomer; a wet gel generating step of obtaining a wet gel by gelation of the sol; and a drying step of drying the wet gel to obtain an aerogel, wherein a proportion of silicon atoms each bonded to three oxygen atoms in a total number of silicon atoms contained in the silane oligomer is 50% or more.
AEROGEL AND METHOD FOR PRODUCING SAME
The present invention provides a method for producing an aerogel, comprising a sol generating step of generating, by hydrolyzing a silane oligomer, a sol containing a hydrolysis product of the silane oligomer; a wet gel generating step of obtaining a wet gel by gelation of the sol; and a drying step of drying the wet gel to obtain an aerogel, wherein a proportion of silicon atoms each bonded to three oxygen atoms in a total number of silicon atoms contained in the silane oligomer is 50% or more.
METHOD FOR RECYCLING SUPERCRITICAL WASTE LIQUID GENERATED DURING PROCESS OF PRODUCING SILICA AEROGEL BLANKET
Provided is a method for recycling supercritical waste liquid and a method for producing a silica aerogel blanket capable of reducing the production costs and preventing the deterioration in thermal insulation performance of a silica aerogel blanket, the method including adding sulfuric acid to supercritical waste liquid to remove ammonium ions in the form of ammonium sulfate salt, the ammonium ions which are present in the supercritical waste liquid, and reusing supercritical waste liquid from which the ammonium ions are removed.
METHOD FOR RECYCLING SUPERCRITICAL WASTE LIQUID GENERATED DURING PROCESS OF PRODUCING SILICA AEROGEL BLANKET
Provided is a method for recycling supercritical waste liquid and a method for producing a silica aerogel blanket capable of reducing the production costs and preventing the deterioration in thermal insulation performance of a silica aerogel blanket, the method including adding sulfuric acid to supercritical waste liquid to remove ammonium ions in the form of ammonium sulfate salt, the ammonium ions which are present in the supercritical waste liquid, and reusing supercritical waste liquid from which the ammonium ions are removed.
Aerogel particle and method of producing the same
An aerogel particle is produced by following processes. A mixing process: an alkoxysilane compound is mixed with an organic solvent to form a first mixed solution. A hydrolysis process: an acid catalyst is added into the first mixed solution to perform a hydrolysis reaction, thereby obtaining a sol. A condensation process: an alkali catalyst is added into the sol to perform a condensation reaction, and a hydrophobic dispersion solvent is added and stirred during the condensation process, thereby subjecting sol to be gelled when it is stirred, further producing the aerogel particle with a uniform structure.