A method for producing a silica aerogel includes a gelation step of adding a monoalkyltrialkoxysilane to an acidic aqueous solution containing a surfactant to prepare a sol, and then gelating the sol to prepare a wet gel. The method further includes a separation step of immersing the wet gel in a solvent mixture of a first solvent and a second solvent immiscible with the first solvent. The first solvent has an E.sub.T.sup.N value of 0.5 or less, and the second solvent has an E.sub.T.sup.N value between those of the first solvent and water. The method further includes a drying step of drying the wet gel at a temperature lower than a critical temperature of the first solvent under a pressure lower than a critical pressure of the first solvent to remove the first solvent from the wet gel.

The invention provides hydrophobic silica wet gel, hydrophobic silica aerogel, and methods that can be used to form an enhanced hydrophobic silica aerogel sheet having an advantageous combination of properties. Some embodiments of the invention provide a hydrophobic silica aerogel having advantageous properties, such as desirable performance on visible transmission, haze, or both.

It is an object of the invention to provide a rapid and economically viable process which is notable for efficient use of material, especially of the silylating agent, and by means of which organically modified lyo- or aerogels are obtained in a rapid and simple manner. This object is achieved by virtue of the invention providing a process for producing organically modified gels selected from lyo- and aerosols by (i) emulsifying a basic polar phase comprising water and starting materials for silicatic gels in a nonpolar phase containing a water-immiscible precursor for an active silylating agent, (ii) starting formation of gel and ageing by lowering the pH, and then (iii) starting the silylation and the exchange of solvent by lowering the pH. If the gels are aerogels, the gels provided can be used for thermal and/or acoustic insulation.

A method for producing a silica aerogel includes a gelation step of adding a monoalkyltrialkoxysilane to an acidic aqueous solution containing a surfactant to prepare a sol, and then gelating the sol to prepare a wet gel. The method further includes a separation step of immersing the wet gel in a solvent mixture of a first solvent and a second solvent immiscible with the first solvent. The first solvent has an E.sub.T.sup.N value of 0.5 or less, and the second solvent has an E.sub.T.sup.N value between those of the first solvent and water. The method further includes a drying step of drying the wet gel at a temperature lower than a critical temperature of the first solvent under a pressure lower than a critical pressure of the first solvent to remove the first solvent from the wet gel.

Disclosed are monolithic optical systems using an aerogel molded around a mandrel. A method of manufacturing an optical system includes applying a reflective coating to at least a portion of a surface of a mandrel, placing the mandrel in a tank and subsequently filling the tank with aerogel to a predetermined depth below a top of the mandrel. The method includes adding a separation layer to the tank on top of the aerogel at the predetermined depth, catalyzing the separation layer into a solid, and adding aerogel on top of the separation layer filling the tank with aerogel above a height of the mandrel, and removing the aerogel and mandrel from the tank, drying the aerogel into a solid aerogel structure, catalyzing the reflective coating to bond the reflective coating with the aerogel, and removing the mandrel from the aerogel structure to produce the aerogel structure having a hollowed-out interior.

Disclosed are monolithic optical systems using an aerogel molded around a mandrel. A method of manufacturing an optical system includes applying a reflective coating to at least a portion of a surface of a mandrel, placing the mandrel in a tank and subsequently filling the tank with aerogel to a predetermined depth below a top of the mandrel. The method includes adding a separation layer to the tank on top of the aerogel at the predetermined depth, catalyzing the separation layer into a solid, and adding aerogel on top of the separation layer filling the tank with aerogel above a height of the mandrel, and removing the aerogel and mandrel from the tank, drying the aerogel into a solid aerogel structure, catalyzing the reflective coating to bond the reflective coating with the aerogel, and removing the mandrel from the aerogel structure to produce the aerogel structure having a hollowed-out interior.

A fluorine-free transparent superhydrophobic coating, and a preparation method therefor and an application thereof are provided. In the preparation method, a three-dimensional network structure formed by self-assembly of a bisamide derivative (1,4-bis[(3,4-dioctyloxyphenyl)-bisamido]benzene, BPH-8) is used as a template; tetraethyl orthosilicate (TEOS) as a silica precursor is adsorbed on a surface of the template to undergo sol-gel polymerization to form silica with high transparency; then BPH-8 is removed by calcination to obtain a fibrous transparent silica surface; the silica surface is hydrophobically modified with octyltrichlorosilane to obtain a transparent superhydrophobic coating. The fluorine-free transparent superhydrophobic coating features a water contact angle of 162.7, a sliding angle of less than 3, and an average transmittance of visible light of 84.8%, and has good self-cleaning ability, and potential application value in the fields of architectural glass, automotive window glass, rearview mirrors, optical lenses, and solar photovoltaics.