An antimicrobial exfoliated vermiculite composite material is synthesized by impregnating the interlayers of exfoliated vermiculite through cation exchange and surface absorption with at least one of the following metal species: copper, silver, zinc, and manganese. Alternately, the antimicrobial material is synthesized by impregnating interlayers of unexfoliated vermiculite with said metal species and exfoliating the product thereafter. The metal species can be in ionic state, nanometer particles, and in the form of metal oxides, metal hydroxides, metal nitrides, metal carbides, metal phosphates, metal silicates, metal borides, metal sulfides, metal halides, metal hydrides, metal nitrates, metal carbonates, and metal sulfadiazines. Any mixture of these metal species in the exfoliated vermiculite can provide protection against a broad spectrum of pathogens. This antimicrobial material in any desired form, in whole or as an additive, can effectively self-decontaminate various materials or products as the antimicrobial metal ions slowly diffuse to the surface of the products.

A method of producing a complex of a lamellar inorganic compound and an organic compound includes: heat-treating a particular non-swelling lamellar inorganic compound within a pyrolysis temperature range of the non-swelling lamellar inorganic compound; and intercalating an organic compound into the non-swelling lamellar inorganic compound in a dispersion liquid in which the heat-treated non-swelling lamellar inorganic compound is dispersed in a medium, thereby inserting the organic compound into an interlamellar space of the non-swelling lamellar inorganic compound.

A method of producing a complex of a lamellar inorganic compound and an organic compound includes: heat-treating a particular non-swelling lamellar inorganic compound within a pyrolysis temperature range of the non-swelling lamellar inorganic compound; and intercalating an organic compound into the non-swelling lamellar inorganic compound in a dispersion liquid in which the heat-treated non-swelling lamellar inorganic compound is dispersed in a medium, thereby inserting the organic compound into an interlamellar space of the non-swelling lamellar inorganic compound.

The invention relates to a process for delamination of a layered silicate in an aqueous medium, wherein in a first step a layered silicate is treated with a delamination agent, and in a second step the thus treated layered silicate is contacted with an aqueous medium, whereby the delamination agent is a compound having exactly one positively charged atom, the positively charged atom being selected from the group consisting of nitrogen and phosphorous; contains n.sub.f functional groups selected from the group consisting of hydroxyl groups, ether groups, sulfonic acid ester groups and carboxylic acid ester groups, n.sub.f being a number from 3 to 10; comprises a total number of carbon atoms n.sub.c being from 4 to 12; has a ratio n.sub.c/(1+n.sub.f) from 1 to 2, wherein n.sub.c is the total number of carbon atoms of the delamination agent and n.sub.f is the total number of functional groups in the delamination agent as defined under ii.; contains n.sub.t atoms selected from the group consisting of carbon, nitrogen, phosphorous, oxygen and sulfur, n.sub.t being 9; and wherein the delamination agent is used to treat the layered silicate in an amount of at least equal to the cation exchange capacity of the layered silicate. The invention further relates to the thus produced delaminated layered silicates, their use in the production of composite and coating material and as a barrier material. Moreover, the invention relates to compositions containing the thus produced delaminated layered silicates.

A process for delamination of a layered silicate in an aqueous medium includes treating a synthetic or naturally occurring 2:1 clay mineral layered silicate with a delamination agent, and contacting the treated layered silicate with an aqueous medium. An amount of the delamination agent used to treat the layered silicate can be at least equal to the cation exchange capacity of the layered silicate. A delaminated layered silicate can be obtained from the process and provided in a dispersion, a composite, or a barrier.

A silicate-coated body has a substrate, silica and/or a silica modified product adhered to a surface of the substrate, and a first silicate coating at least part of the substrate via the silica and/or the silica modified product.

A metal oxide barrier and a connecting method for solving the problems in which sectors of an existing cold crucible are connected by means of a mica plate and the mica plate is damaged due to arcing and the like and in which the sectors are strongly connected by means of the mica plate and thus are difficult to replace and maintain. A cold crucible, comprising a metal oxide barrier, according to the present invention can prevent arcing, enables reduction of damage on the edge part of a water cooling sector due to a molten material and thus enhances durability. Moreover, the metal oxide barrier can easily be replaced compared to an existing mica plate and thus enables easy maintenance and repair.

A metal oxide barrier and a connecting method for solving the problems in which sectors of an existing cold crucible are connected by means of a mica plate and the mica plate is damaged due to arcing and the like and in which the sectors are strongly connected by means of the mica plate and thus are difficult to replace and maintain. A cold crucible, comprising a metal oxide barrier, according to the present invention can prevent arcing, enables reduction of damage on the edge part of a water cooling sector due to a molten material and thus enhances durability. Moreover, the metal oxide barrier can easily be replaced compared to an existing mica plate and thus enables easy maintenance and repair.

The invention has for its object to use an evaporation-spray drying process thereby providing layered silicate powder granules, each one containing a flat particle having an opening or recess in its surface center. Each of the layered silicate powder granule contains a flat particle including a layered silicate formed by evaporation-spray drying and a rheology modifier for modifying the crystal edge face of the layered silicate and having an opening or recess in its surface center.

The invention has for its object to use an evaporation-spray drying process thereby providing layered silicate powder granules, each one containing a flat particle having an opening or recess in its surface center. Each of the layered silicate powder granule contains a flat particle including a layered silicate formed by evaporation-spray drying and a rheology modifier for modifying the crystal edge face of the layered silicate and having an opening or recess in its surface center.