C01B2203/0244

Apparatus and Method for Producing Synthesis Gas
20230159330 · 2023-05-25 ·

An apparatus for producing synthesis gas (syngas) is provided. The apparatus includes a hub, including an autothermal dry reforming of methane apparatus, configured to receive CO.sub.2 and O.sub.2, and configured to produce a first stream of syngas with low a H.sub.2/CO mole ratio; an autothermal steam reforming of methane apparatus, configured to receive steam and O.sub.2, and configured to produce a second stream of syngas with a high H.sub.2/CO mole ratio; an H.sub.2 separation apparatus, configured to receive H.sub.2 and CO.sub.2, and coupled to the autothermal dry reforming of methane apparatus to deliver CO.sub.2 thereto; and a reactor for converting CO to H.sub.2 using a water-gas shift reaction, coupled to the autothermal steam reforming of methane apparatus to receive the second stream of syngas, and coupled to the H.sub.2 separation apparatus to deliver a stream of H.sub.2 and CO.sub.2 thereto. A method for producing synthesis gas is provided. The method includes configuring an autothermal dry reforming of methane apparatus to receive CO.sub.2 from industrial emission sources and an H.sub.2 separation apparatus, which receives H.sub.2 and CO.sub.2 from a water gas shift reactor fed with a portion of the second stream of syngas from an autothermal steam reforming of methane apparatus.

METHOD FOR CO-PRODUCTION OF DECARBONIZED METHANOL AND AMMONIA
20230061332 · 2023-03-02 ·

A process for the co-production of low carbon methanol and ammonia, including providing renewable power to an electrolysis unit, thereby producing at least a green oxygen stream and a green hydrogen stream. Providing renewable power to a nitrogen generation unit, thereby producing a green nitrogen stream. Providing a hydrocarbon stream and some amount of steam to an oxygen based reformer, along with at least part of the green oxygen stream, thereby producing a raw syngas stream. Combining the green hydrogen stream with the oxygen-based reformer feed to adjust the composition of the raw syngas stream to be suitable for methanol synthesis. Introducing the raw syngas stream into either a conventional or once-through methanol synthesis reactor, thereby producing at least a low carbon methanol product (after purification) and an unreacted syngas stream.

Process and plant for the production of synthesis gas and generation of process condensate
20230114501 · 2023-04-13 · ·

Process and plant for producing a synthesis gas by catalytic steam reforming of a hydrocarbon feedstock in a steam reforming unit, wherein water is removed from the synthesis gas as a process condensate, wherein boiler feed water is introduced in the process, and wherein said process or plant produces at least two separate steam streams: a pure steam which is generated from at least a portion of said boiler feed water by the cooling of synthesis gas, and a process steam which is generated by evaporating at least a portion of the process condensate by using synthesis gas, optionally together with pure steam and/or flue gas from the steam reforming unit.

Air-to-syngas systems and processes

Techniques for converting carbonate material to carbon monoxide include transferring heat and at least one feed stream that includes a carbonate material and at least one of hydrogen, oxygen, water, or a hydrocarbon, into an integrated calcination and syngas production system that includes a syngas generating calciner (SGC) reactor; calcining the carbonate material to produce a carbon dioxide product and a solid oxide product; initiating a syngas production reaction; producing, from the syngas production reaction, at least one syngas product that includes at least one of a carbon monoxide product, a water product or a hydrogen product; and transferring at least one of the solid oxide product or the at least one syngas product out of the SGC reactor.

METHOD FOR THE PREPARATION OF SYNTHESIS GAS
20230109188 · 2023-04-06 · ·

Method for the preparation of synthesis gas combining electrolysis of water, tubular steam reforming and autothermal reforming of a hydrocarbon feed stock in parallel.

COMBINED REFORMING APPARATUS
20230105183 · 2023-04-06 ·

A combined reforming apparatus is provided. The combined reforming apparatus includes a body, a plurality of first catalyst tubes disposed inside the body and reacting at a first temperature to reform hydrocarbons (C.sub.xH.sub.y) having two or more carbon atoms into methane (CH.sub.4), a plurality of second catalyst tubes disposed inside the body, connected to the plurality of first catalyst tubes, and reacting at a second temperature higher than the first temperature to reform methane (CH.sub.4) into synthesis gas containing hydrogen (H.sub.2) and carbon monoxide (CO), a combustion unit configured to supply heat to the plurality of first catalyst tubes and the plurality of second catalyst tubes, and a first distributor configured to connect the plurality of first catalyst tubes to each of the second catalyst tubes to distribute steam and gas discharged from the plurality of first catalyst tubes to the plurality of second catalyst tubes.

COMBINED REFORMING APPARATUS
20230104475 · 2023-04-06 ·

A combined reforming apparatus is provided. The combined reforming apparatus includes a body, a first catalyst tube disposed inside the body and reacting at a first temperature to reform hydrocarbons (CA) having two or more carbon atoms into methane (CH.sub.4), a second catalyst tube disposed inside the body, connected to the first catalyst tube, and reacting at a second temperature higher than the first temperature to reform methane (CH.sub.4) into synthesis gas comprising hydrogen (H.sub.2) and carbon monoxide (CO), a combustion unit configured to supply heat to the first and second catalyst tubes, a gas supply pipe configured to supply hydrocarbon gas to the first catalyst tube, a first steam supply pipe configured to supply steam to the first catalyst tube, and a second steam supply pipe configured to supply steam to the second catalyst tube.

PROCESS AND PLANT FOR PRODUCING METHANOL AND AMMONIA
20220315434 · 2022-10-06 ·

What is proposed is a process and a plant for parallel production of methanol and ammonia by heterogeneously catalyzed reaction of hydrogen and carbon oxides on the one hand and hydrogen and nitrogen on the other hand. This includes producing a raw synthesis gas stream and dividing it into two portions. A first raw synthesis gas substream is used as input for a methanol synthesis to obtain raw methanol and a methanol synthesis purge stream. A second raw synthesis gas substream is subjected to a CO conversion, a carbon dioxide separation and a liquid nitrogen scrubbing and then sent to an ammonia synthesis. According to the invention at least a portion of the methanol synthesis purge stream is sent to the ammonia synthesis and at least one substream obtained from the second raw synthesis gas substream is passed to the methanol synthesis.

Chemical synthesis plant

A plant, such as a hydrocarbon plant, is provided, which consists of a syngas stage for syngas generation and a synthesis stage where said syngas is synthesized to produce syngas derived product, such as hydrocarbon product. The plant makes effective use of various streams; in particular CO.sub.2 and H.sub.2. The plant does not comprise an external feed of hydrocarbons. A method for producing a product stream, such as a hydrocarbon product stream is also provided.

OXIDATIVE REFORMING AND ELECTROLYSIS SYSTEM AND PROCESS FOR HYDROGEN GENERATION

A process and system for generating hydrogen gas are described, in which water is electrolyzed to generate hydrogen and oxygen, and a feedstock including oxygenate(s) and/or hydrocarbon(s), is non-autothermally catalytically oxidatively reformed with oxygen to generate hydrogen. The hydrogen generation system in a specific implementation includes an electrolyzer arranged to receive water and to generate hydrogen and oxygen therefrom, and a non-autothermal segmented adiabatic reactor containing non-autothermal oxidative reforming catalyst, arranged to receive the feedstock, water, and electrolyzer-generated oxygen, for non-autothermal catalytic oxidative reforming reaction to produce hydrogen. The hydrogen generation process and system are particularly advantageous for using bioethanol to produce green hydrogen.