The present invention proposes a plant (110) for producing reaction products. The plant (110) comprises at least a preheater (114). The plant (110) comprises at least one raw material supply (118) which is adapted for supplying at least one raw material to the preheater (114). The preheater (114) is adapted for preheating the raw material to a predetermined temperature. The plant (110) comprises at least one electrically heatable reactor (122). The electrically heatable reactor (122) is adapted for at least partially converting the preheated raw material into reaction products and byproducts. The plant (110) comprises at least one heat integration apparatus (132) which is adapted for at least partially supplying the byproducts to the preheater (114). The preheater (114) is adapted for at least partially utilizing energy required for preheating the raw material from the byproducts.

The disclosure relates to methods, systems, and apparatus arranged and designed for converting non-methane hydrocarbon gases into multiple product gas streams including a predominately hydrogen gas stream and a predominately methane gas steam. Hydrocarbon gas streams are reformed, cracked, or converted into a synthesis gas stream and methane gas stream by receiving a volume of flare gas or other hydrocarbon liquid or gas feed, where the volume of hydrocarbon feed includes a volume of methane and a volume of nonmethane hydrocarbons. The hydrogen contained in the syngas may be separated into a pure hydrogen gas stream. A corresponding gas conversion system can include a super heater to provide a hydrocarbon feed/steam mixture, a heavy hydrocarbon reactor for synthesis gas formation, and a hydrogen separator to recover the hydrogen portion of the synthesis gas.

A process and apparatus for producing a hydrogen-enriched product and recovering CO.sub.2 from an effluent stream from a hydrogen production process unit are described. The process utilizes a CO.sub.2 recovery system integrated with a PSA system that produces at least two product streams to recover additional hydrogen and CO.sub.2 from the tail gas stream of a hydrogen PSA unit in the hydrogen production process.

A process for producing acetylene and syngas by partial oxidation of hydrocarbons with oxygen, involving: separately preheating a hydrocarbon and a oxygen-comprising input stream; mixing in a mass flow ratio of the oxygen-comprising to hydrocarbon stream at an oxygen number no more than 0.31; feeding the streams via a burner block to a combustion chamber and therein partially oxidizing the hydrocarbon(s) to a cracking gas; quenching the cracking gas to 80 to 90° C. downstream by injecting an aqueous quench medium to obtain a process water stream-1 and a product gas stream-2; cooling the product gas stream-2 in a cooling column by direct heat exchange with cooling water to obtain a process water stream-2 as bottoms, a product gas stream-2 as uppers, and a sidestream; and depleting the sidestream of soot in an electrofilter to generate therein a process water stream-3 combined with water streams-1/2 to afford the process water stream-4.

A process can be used to treat a synthesis gas stream comprising steam reforming firstly in a primary reformer and subsequently in a secondary reformer. Crude synthesis gas exiting the secondary reformer may be cooled in a steam generator and then further cooled in a steam superheater. The crude synthesis gas stream after exiting the secondary reformer may be split into at least two gas substreams, of which only a first gas substream is fed to the steam generator. A second gas substream may be supplied to the steam superheater, bypassing the steam generator. Only the first gas substream, after flowing through the steam generator, may be subjected to a CO conversion reaction in a first CO conversion reactor before the first gas substream is supplied to the steam superheater.

A method of producing one or more fuels having a renewable content from a fuel production process that includes one or more processing steps wherein hydrogen is reacted with crude oil derived liquid hydrocarbon, where the hydrogen is produced by a plurality of hydrogen production units based on steam methane reforming. The method includes selecting one or more hydrogen production units from the plurality of hydrogen production units which have one or more hydrogen-producing characteristics, and allocating renewable methane such that a renewable fraction of feedstock for the selected hydrogen production units is greater than a renewable fraction of feedstock for other hydrogen production units. The selected hydrogen production units are selected to increase a yield of renewable content of one or more of the fuels produced by the fuel production process and/or reduce a carbon intensity of such fuels for a given quantity of renewable methane.

A segregated steam system and process in a hydrogen production facility wherein boiler feed water is heated by indirect heat exchange with a reformate, the heated boiler feed water is used to heat water condensate formed from the reformate, the heated water condensate is passed to a first steam drum for producing steam for a reformer feed gas mixture, and a second portion of the heated boiler feed water is passed to a second steam drum for producing steam for export.

In a hydrocarbon-fed steam methane reformer hydrogen-production process and system, carbon dioxide is recovered in a pre-combustion context, and optionally additional amounts of carbon dioxide are recovered in a post-combustion carbon dioxide removal, to provide the improved carbon dioxide recovery or capture disclosed herein.

A method and a system for the coproduction of hydrogen, electrical power, and heat energy. An exemplary method includes desulfurizing a feed stream to form a desulfurized feed stream, reforming the desulfurized feed stream to form a methane rich gas, and providing the methane rich gas to a membrane separator. A hydrogen stream is produced in a permeate from the membrane separator. A retentate stream from the membrane separator is provided to a solid oxide fuel cell (SOFC). Electrical power is produced in the SOFC from the retentate stream.

A hybrid fuel cell system includes a fuel supply system including a fuel tank, a start-up subsystem, a reforming subsystem and a depressurization system. The reforming subsystem is to receive fuel and to reform fuel to generate a hydrogen enriched gases and steam mixture. The hybrid fuel cell system includes a water supply system that provides water for the steam generator. The water supply system includes a water condenser directly downstream from the reforming subsystem that is in fluid communication with the hydrogen enriched gases and steam mixture to condense the hydrogen enriched gases and steam mixture into water and hydrogen enriched gases. The depressurization system is to reduce a pressure of the hydrogen enriched gases. The hybrid fuel cell system includes a fuel cell stack downstream from the depressurization system and having an anode inlet in fluid communication with the depressurization system to receive the hydrogen enriched gases.