A method and apparatus for producing carbon monoxide, wherein the carbon monoxide is formed from a gaseous feed which includes at least carbon dioxide. The method includes supplying oxygen to a carbon dioxide stream for forming a carbon dioxide based mixture, supplying the carbon dioxide based mixture to a hydrogen based stream to form the gaseous feed, supplying a hydrocarbon containing stream to the hydrogen based stream before the supply of the carbon dioxide based mixture, feeding the gaseous feed into a reactor which includes at least one catalyst, treating the gaseous feed by partial oxidation in the reactor so that carbon dioxide reacts with hydrogen in the reactor in presence of oxygen and heat is formed during the reaction, and recovering a product composition including at least carbon monoxide and hydrogen from the reactor.

A catalyst having a core comprising a composite (A) of SiC grains and a protective matrix of one or more metal oxides, such as alumina, in voids between the SiC grains, said core having a density >60% of theoretical density, and a catalytically active layer (C) containing, e.g., Ni adhered to the core. A catalyst support comprising a composite of SiC grains and a protective matrix of one or more metal oxides in voids between the SiC grains is also provided, along with a method of fabricating a catalyst core. The catalyst can be used in Fischer-TRopsch synthesis or in steam methane reforming.

Chemical processors are configured to reduce mass, work in conjunction with solar concentrators, and/or house porous inserts in microchannel or mesochannel devices made by additive manufacturing. Methods of making chemical processors containing porous inserts by additive manufacturing are also disclosed.

The catalyst in this present application includes a support and an active component dispersed on/in the support; wherein the support is at least one selected from inorganic oxides and the support contains macropores and mesopores; and the active component includes an active element, and the active element contains an iron group element. As a high temperature stable catalyst for methane reforming with carbon dioxide, the catalyst can be used to produce syngas, realizing the emission reduction and recycling utilization of carbon dioxide. Under atmospheric pressure and at 800° C., the supported metal catalyst with hierarchical pores shows excellent catalytic performance. In addition to high activity and good selectivity, the catalyst has high stability, high resistance to sintering and carbon deposition.

Processes for converting methane and/or other hydrocarbons to synthesis gas (i.e., a gaseous mixture comprising H.sub.2 and CO) are disclosed, in which at least a portion of the hydrocarbon(s) is reacted with CO.sub.2. At least a second portion of the methane may be reacted with H.sub.2O (steam), thereby improving overall thermodynamics of the process, in terms of reducing endothermicity (AH) and the required energy input, compared to “pure” dry reforming in which no H.sub.2O is present. Catalysts for such processes advantageously possess high activity and thereby can achieve significant levels of methane conversion at temperatures below those used conventionally under comparable conditions. These catalysts also exhibit high sulfur tolerance, in addition to reduced rates of carbon (coke) formation, even in the processing (reforming) of heavier (e.g., naphtha boiling-range or jet fuel boiling-range) hydrocarbons. The robustness of the catalyst translates to high operating stability. A representative catalyst comprises 1 wt-% Pt and 1 wt-% Rh as noble metals, on a cerium oxide support.

A method of carrying out direct thermal decomposition of a hydrocarbon compound into carbon and hydrogen comprises: introducing a gaseous feed stream comprising at least one hydrocarbon compound into a reactor; and removing at least hydrogen gas and particulate carbon formed by thermal decomposition from the reactor. The method includes providing in the reactor a layer permeable to the particulate carbon and comprising loose particles other than the particulate carbon in a gas phase and passing the gaseous feed stream through the layer. The loose particles other than the particulate carbon comprise particles comprising a catalyst on a carrier. The method includes removing at least part of the layer from the reactor, separating constituents of the removed part, the constituents including some of the particles comprising a catalyst on a carrier, and returning the separated particles comprising a catalyst on a carrier to the layer.

Processes and catalysts for producing hydrogen by reforming methane are disclosed, which afford considerable flexibility in terms of the quality of the reformer feed. This can be attributed to the robustness of the noble metal-containing catalysts described herein for use in reforming, such that a number of components commonly present in methane-containing process streams can advantageously be maintained without conventional upgrading (pretreating) steps, thereby improving process economics. This also allows for the reforming of impure reformer feeds, even in relatively small quantities, which may be characterized as complex gas mixtures due to significant quantities of non-methane components. A representative reforming catalyst comprises 1 wt-% Pt and 1 wt-% Rh as noble metals, on a cerium oxide support.

Provided is a hydrogen storage system including a solution including ethylenediamine bisborane (EDAB) and ethylenediamine (ED), in which the hydrogen storage system is capable of performing a reversible dehydrogenation/hydrogenation reaction at a temperature of 20° C. to 200° C. in the presence of a heterogeneous metal catalyst including ruthenium (Ru), rhodium (Rh), palladium (Pd), osmium (Os), iridium (Jr), platinum (Pt), nickel (Ni), iron (Fe), cobalt (Co), or a combination thereof.

The present disclosure relates to a hydrogen purification/storage apparatus and method using a liquid organic hydrogen carrier (LOHC).

Provided herein are structured catalysts, methods of making structured catalysts, and methods of using structured catalysts for pre-reforming of hydrocarbons. The structured catalysts contain a structured catalyst substrate, a first coating containing cerium-gadolinium oxide; and a second coating containing nickel and cerium-gadolinium oxide.