A formic acid decomposition catalyst system includes organometallic complexes having formula 1: ##STR00001## wherein: M is a transition metal; E is P, N, or C (as in imidazolium carbene); R.sub.1, R.sub.2 are independently C.sub.1-6 alkyl groups; o is 1, 2, 3, or 4; R.sub.3 are independently hydrogen, C.sub.1-6 alkyl groups, OR.sub.14, NO.sub.2, halogen; R.sub.4, R.sub.5, R.sub.6, R.sub.7, R.sub.8, R.sub.9, R.sub.10, R.sub.11, R.sub.12, R.sub.13, R.sub.15, R.sub.16 are independently hydrogen or C.sub.1-6 alkyl groups; R.sub.14 is a C.sub.1-6 alkyl group; and X.sup. is a negatively charge counter ion.

The present invention relates to methods for producing metal-supported thin layer skeletal catalyst structures, to methods for producing catalyst support structures without separately applying an intermediate washcoat layer, and to novel catalyst compositions produced by these methods. Catalyst precursors may be interdiffused with the underlying metal support then activated to create catalytically active skeletal alloy surfaces. The resulting metal-anchored skeletal layers provide increased conversion per geometric area compared to conversions from other types of supported alloy catalysts of similar bulk compositions, and provide resistance to activity loss when used under severe on-stream conditions. Particular compositions of the metal-supported skeletal catalyst alloy structures can be used for conventional steam methane reforming to produce syngas from natural gas and steam, for hydrodeoxygenation of pyrolysis bio-oils, and for other metal-catalyzed reactions inter alia.

Chemical processors are configured to reduce mass, work in conjunction with solar concentrators, and/or house porous inserts in microchannel or mesochannel devices made by additive manufacturing. Methods of making chemical processors containing porous inserts by additive manufacturing are also disclosed.

An apparatus and method to desulfurize a biogas containing sulfur. Since biogas is produced by an anaerobic digester from human, animal, kitchen and agriculture's wastes, it is a short term recycled product from the photosynthesis of CO.sub.2, and has a net zero carbon emission. The sulfur compounds in the biogas can be removed by the following steps: (1) converting all sulfur compounds into H.sub.2S by the hydrogen produced from the biogas over Pt group metal catalysts; (2) adsorbing the H.sub.2S at high temperature by the regenerable Pt group metal catalyst and adsorbents. The desulfurized biogas is further converted by an ATR/CPO reformer or a steam generating reformer to produce various reformates.

In one aspect, disclosed herein are devices comprising a disclosed hybrid microwave-thermal chemical reactor device. Also disclosed herein are methods of preparing hydrogen and a crystalline carbon material, such as a carbon nanotube, from methane using a hybrid heating comprising heating with both a thermal fluid and microwave irradiation of a catalyst. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

A method for preparing a supported Ru and/or Ni catalyst includes mixing a magnesium precursor, a zinc precursor, or a nickel precursor with an aluminum precursor in solid phase to form a first mixture; adding an auxiliary agent to the first mixture to form a second mixture, wherein the auxiliary agent is to increase a specific surface area; calcining the second mixture at a first temperature to obtain a spinel carrier; placing the spinel carrier in a solution of a Ru and/or Ni metal salt to impregnate the spinel carrier with the Ru and/or Ni metal salt to obtain an impregnated carrier; and after drying, calcining the impregnated carrier at a second temperature to obtain the supported Ru and/or Ni catalyst.

A process for producing syngas and olefins includes the steps of feeding a catalytic partial oxidation (CPO) reactant mixture having oxygen, first hydrocarbons, and optionally steam to a CPO reaction zone having a CPO catalyst such that at least a portion of the CPO reactant mixture reacts, via an exothermic CPO reaction, to produce syngas having hydrogen (H.sub.2), carbon monoxide (CO), carbon dioxide (CO.sub.2), water, and unreacted first hydrocarbons. The syngas is characterized by a molar ratio M defined as (H.sub.2?CO.sub.2)/(CO+CO.sub.2). The method further includes feeding a cracking zone feed having second hydrocarbons to a cracking zone such that at least a portion of the second hydrocarbons undergoes an endothermic cracking reaction to produce a cracking zone product stream having olefins, hydrogen, and unreacted second hydrocarbons; and cooling the CPO reaction zone by heating the cracking zone while cooling the CPO reaction zone via heat transfer between the CPO reaction zone and the cracking zone.

Catalyst systems are provided for reforming of hydrocarbons, along with methods for using such catalyst systems. The catalyst systems can be deposited or otherwise coated on a surface or structure, such as a monolith, to achieve improved activity and/or structural stability. The metal oxide support layer can correspond to a thermally stable metal oxide support layer, such as a metal oxide support layer that is thermally phase stable at temperatures of 800 C. to 1600 C. The catalyst systems can be beneficial for use in cyclical reaction environments, such as reverse flow reactors or other types of reactors that are operated using flows in opposing directions and different times within a reaction cycle.

The present disclosure provides methods for fabricating catalysts for ammonia decomposition. The method may comprise (a) subjecting a catalyst support to one or more physical or chemical processes to optimize one or more pores, morphologies, and/or surface chemistry or property of the catalyst support; (b) depositing a composite support material on the catalyst support, wherein the composite support material comprises a morphology or surface chemistry or property; and (c) depositing one or more active metals on at least one of the composite support material and the catalyst support, wherein the one or more active metals comprise one or more nanoparticles configured to conform to the morphology of the composite support material and/or catalyst support material, thereby optimizing one or more active sites on the nanoparticles for ammonia processing.

The present invention describes a method of combining electrolysis, preferably SOEC with reforming, preferably eSMR, to produce a carbon monoxide (CO) rich synthesis gas, providing several synergies and overcoming some limitations of the SOEC technology.