Disclosed is a technology based upon the nesting of tubes to provide chemical reactors or chemical reactors with built in heat exchanger. As a chemical reactor, the technology provides the ability to manage the temperature within a process flow for improved performance, control the location of reactions for corrosion control, or implement multiple process steps within the same piece of equipment. As a chemical reactor with built in heat exchanger, the technology can provide large surface areas per unit volume and large heat transfer coefficients. The technology can recover the thermal energy from the product flow to heat the reactant flow to the reactant temperature, significantly reducing the energy needs for accomplishment of a process.

Process for synthesis of ammonia wherein the synthesis of ammonia is performed in a high-pressure synthesis loop which is partially fed with green hydrogen produced from a renewable energy source and hydrogen recovered from a purge stream of the loop is stored in a hydrogen storage to compensate for temporary lack of the green hydrogen when the renewable energy source is not fully available.

An apparatus to provide cooling water to multiple facilities including a hydrogen plant that includes electrolyzers for manufacture of hydrogen and/or an ammonia plant including ammonia manufacturing for making ammonia. The apparatus can include a first cooling tower configured to provide cooling water at a first temperature for providing cooling to elements of the ammonia manufacturing and/or hydrogen plant. The apparatus can also include a second cooling tower configured to providing cooling water at a second temperature that is higher than the first temperature for providing cooling for gas coolers and electrolyte coolers of the hydrogen plant. The first and second cooling towers can be configured to utilize sea water or fresh water. The cooling towers can also be arranged and configured to permit substantial capital cost reductions while also providing improved maintenance and safety features as well as improved operational flexibility.

A method for revamping a front-end of an ammonia plant, said front-end comprising a reforming section (1, 2) with air-fired secondary reformer or autothermal reformer (2), a treatment section (3) of the effluent from said reforming section, and an air feed compressor (6), wherein an O.sub.2-containing stream (8) is directed to said reforming section (2) for use as oxidant, at least one nitrogen stream (9) is introduced at a suitable location of the front-end, to provide a desired molar ratio between hydrogen and nitrogen in the product gas, and at least part of said nitrogen stream (9) is compressed via said feed compressor (6).

Disclosed is a technology based upon the nesting of tubes to provide chemical reactors or chemical reactors with built in heat exchanger. As a chemical reactor, the technology provides the ability to manage the temperature within a process flow for improved performance, control the location of reactions for corrosion control, or implement multiple process steps within the same piece of equipment. As a chemical reactor with built in heat exchanger, the technology can provide large surface areas per unit volume and large heat transfer coefficients. The technology can recover the thermal energy from the product flow to heat the reactant flow to the reactant temperature, significantly reducing the energy needs for accomplishment of a process.

A method of producing ammonia includes heating, with a start-up oven, a first synthesis gas for a first ammonia synthesis in a first reactor; transferring the heated first synthesis gas to the first reactor for initiating a chemical reaction; heating, with the start-up oven, a second synthesis gas for a second ammonia synthesis in a second reactor; and transferring the heated second synthesis gas to the second reactor for initiating a chemical reaction, wherein a high-pressure synthesis of ammonia is carried out in the first reactor and a low-pressure synthesis of ammonia is carried out in the second reactor at a process pressure which is lower than the process pressure in the first reactor.

An ammonia synthesis system and a control method thereof are provided. The ammonia synthesis system includes a hydrogen supply device, where a fluctuating amount of hydrogen is provided by the hydrogen supply device; a hydrogen storage container configured to store the hydrogen provided by the hydrogen supply device; and a nitrogen supply device configured to communicate with the hydrogen storage container to introduce nitrogen into the hydrogen storage container to maintain a stable pressure in the hydrogen storage container. The nitrogen supply device is able to introduce nitrogen into the hydrogen storage container, thus the amount of hydrogen provided is stable; in addition, the ammonia synthesis system can not only meet requirements of application scenarios where synthesis gas is produced from conventional raw material, but also be well applied to application scenarios where hydrogen for ammonia synthesis is obtained from hydrogen generation by green electricity.

Disclosed is a technology based upon the nesting of tubes to provide chemical reactors or chemical reactors with built in heat exchanger. As a chemical reactor, the technology provides the ability to manage the temperature within a process flow for improved performance, control the location of reactions for corrosion control, or implement multiple process steps within the same piece of equipment. As a chemical reactor with built in heat exchanger, the technology can provide large surface areas per unit volume and large heat transfer coefficients. The technology can recover the thermal energy from the product flow to heat the reactant flow to the reactant temperature, significantly reducing the energy needs for accomplishment of a process.

Disclosed is a technology based upon the nesting of tubes to provide chemical reactors or chemical reactors with built in heat exchanger. As a chemical reactor, the technology provides the ability to manage the temperature within a process flow for improved performance, control the location of reactions for corrosion control, or implement multiple process steps within the same piece of equipment. As a chemical reactor with built in heat exchanger, the technology can provide large surface areas per unit volume and large heat transfer coefficients. The technology can recover the thermal energy from the product flow to heat the reactant flow to the reactant temperature, significantly reducing the energy needs for accomplishment of a process.

A method for catalytic synthesis of ammonia under normal pressures, including: performing a reaction of hydrogen and nitrogen to synthesize ammonia under normal pressures by taking a liquid alloy as a catalyst in a reactor, where the reactor contains a molten salt, the density of the molten salt is smaller than that of the liquid alloy, and the molten salt is used for providing a reaction interface and isolating the liquid alloy from being introduced impurities. The first metal reacts with the nitrogen to produce the metal nitride, and the molten salt provides a new reaction interface for the metal nitride to react with the hydrogen to synthesize ammonia, so that ammonia is produced continuously. In addition, the molten salt prevents the liquid alloy from contacting with the oxygen and the water vapor, which prevents the liquid alloy from being oxidized, thus prolonging its service life.