C01F7/442

Abrasive particles having complex shapes and methods of forming same

An abrasive grain is disclosed and may include a body. The body may define a length (l), a height (h), and a width (w). In a particular aspect, the length is greater than or equal to the height and the height is greater than or equal to the width. Further, in a particular aspect, the body may include a primary aspect ratio defined by the ratio of length:height of at least about 2:1. The body may also include an upright orientation probability of at least about 50%.

METHOD FOR PRODUCING PLATE-LIKE ALUMINA POWDER

A plate-like alumina powder production method of the present invention comprises placing a transition alumina and a fluoride in a container such that the transition alumina and the fluoride do not come into contact with each other and then performing heat treatment to obtain a plate-like -alumina powder. The transition alumina is preferably at least one selected from the group consisting of gibbsite, boehmite, and -alumina. It is preferable that the amount of the fluoride used is set such that the percentage ration of F in the fluoride to the transition alumina is 0.017% by mass or more. The container preferably has a volume such that a value obtained by dividing the mass of F in the fluoride by the volume of the container is 6.510.sup.5 g/cm.sup.3 or more. The heat treatment is preferably performed at the temperature of 750 to 1,650 C.

ALUMINA SINTERED BODY AND BASE SUBSTRATE FOR OPTICAL DEVICE

An alumina sintered body according to the present invention has a degree of c-plane orientation of 90% or more as determined by Lotgering's method from an X-ray diffraction profile obtained by irradiating a plate surface with X-rays in a range of 2=20 to 70. The alumina sintered body has no pores when a cross-sectional surface formed in a direction perpendicular to the plate surface is polished using an Ar.sup.+ ion beam and a mask and is examined under a scanning electron microscope at a magnification of 5,000 times. The alumina sintered body has a total mass fraction of impurity elements other than Mg and C of 100 ppm or less. This alumina sintered body has a high degree of orientation, high density, and high purity and thus has a higher optical translucency than those known in the art.

METHOD FOR PRODUCING TRANSPARENT ALUMINA SINTERED BODY

A method for producing a transparent alumina sintered body includes (a) the step of preparing an alumina raw material powder containing a plate-like alumina powder having an aspect ratio of 3 or more so that the mass ratio R1 of F to Al in the alumina raw material powder is 5 ppm or more, and forming a compaction raw material containing the alumina raw material powder into a compact, and (b) the step of pressure-sintering the compact at a temperature at which F evaporate to yield a transparent alumina sintered body.

METHOD FOR MANUFACTURING PLATE-LIKE ALUMINA POWDER AND PLATE-LIKE ALUMINA POWDER

96 parts by mass of a -alumina powder, 4 parts by mass of a an AlF.sub.3 powder, and 0.17 parts by mass of an -alumina powder as a seed crystal were mixed by a pot mill. The purities of each raw material were evaluated, and it was found that the mass ratio of each impurity element other than Al, O, F, H, C, and S was 10 ppm or less. In a high-purity alumina-made sagger having a purity of 99.9 percent by mass, 300 g of the obtained mixed powder was received, and after a high-purity alumina-made lid having a purity of 99.9 percent by mass was placed on the sagger, a heat treatment was perforated at 900 C. for 3 hours in an electric furnace in an air flow atmosphere, so that an alumina powder was obtained. The value of AlF.sub.3 mass/container volume was 0.016 g/cm.sup.3.

ABRASIVE PARTICLES HAVING COMPLEX SHAPES AND METHODS OF FORMING SAME

An abrasive grain is disclosed and may include a body. The body may define a length (l), a height (h), and a width (w). In a particular aspect, the length is greater than or equal to the height and the height is greater than or equal to the width. Further, in a particular aspect, the body may include a primary aspect ratio defined by the ratio of length:height of at least about 2:1. The body may also include an upright orientation probability of at least about 50%.

CALCINATION PROCESSES FOR PREPARING VARIOUS TYPES OF ALUMINA

There are provided processes for converting alumina into -Al.sub.2O.sub.3 or transition alumina that comprise heating the alumina at a temperature of about 900 C. to about 1200 C. in the presence of steam and optionally at least one gas under conditions suitable to obtain the -Al.sub.2O.sub.3 or transition alumina. For example, the alumina can comprise a transition alumina (such as -Al.sub.2O.sub.3), an amorphous alumina or a mixture thereof.

α-alumina particles and method for manufacturing the same
09604852 · 2017-03-28 · ·

The present invention aims to provide a simple and efficient method for manufacturing -alumina particles, main component particles of which each have a crystal face other than the face [001] as a main crystal face and a polyhedral shape other than a hexagonal bipyramidal shape. According to the method for manufacturing -alumina particles of the present invention, when an aluminum compound is calcined in the presence of a specific content of a metal compound, -alumina particles each having a particle diameter of 50 m or less, a degree of crystallization of 90% or more, and a polyhedral shape can be obtained.

Abrasive particles having complex shapes and methods of forming same

An abrasive grain is disclosed and may include a body. The body may define a length (l), a height (h), and a width (w). In a particular aspect, the length is greater than or equal to the height and the height is greater than or equal to the width. Further, in a particular aspect, the body may include a primary aspect ratio defined by the ratio of length:height of at least about 2:1. The body may also include an upright orientation probability of at least about 50%.

Plate-like alumina particle and method for manufacturing plate-like alumina particle

A plate-like alumina particle, in which a ratio I(006)/I(ll3) of a peak intensity I(006) at 20=41.60.3 degrees which corresponds to a (006) face to a peak intensity I(113) at 20=43.30.3 degrees which corresponds to a (113) face of diffraction peaks obtained by X-ray diffraction measurement using a Cu-Ka ray, is 0.2 or more. A method for manufacturing the plate-like alumina particle including mixing an aluminum compound including an aluminum element, a molybdenum compound including a molybdenum element, and a shape-controlling agent to produce a mixture and firing the mixture.