Disclosed herein are methods and apparatuses for adding thermal energy to a glass melt. Apparatuses for generating a thermal plasma disclosed herein comprise an electrode, a grounded electrode, a dielectric plasma confinement vessel extending between the two electrodes, and a magnetic field generator extending around the dielectric plasma confinement vessel. Also disclosed herein are methods for fining molten glass comprising generating a thermal plasma using the apparatuses disclosed herein and contacting the molten glass with the thermal plasma. Glass structures produced according to these methods are also disclosed herein.

A glass melting plant refiner for thermal post-treatment of a glass melt containing bubbles, in particular for the production of fiberglass. To reduce the glass melt bubble content produced by submerged combustion burners, a refiner forms a glass melt tank, the glass melt flowing through the tank in a transport direction. The tank has a floor, side walls and a superstructure. A barrier, forming a raised floor part, runs essentially in the transport direction. The barrier forms, at each lateral side, a channel-shaped constriction with the side walls, a width of each constriction transverse to the transport direction being at most 0.45 times the tank width. At least one first fossil fuel heater heats the glass melt from above. At least one second electrical heating device, in each side wall and/or in the floor of the tank in the region of each constriction, extends into the glass melt.

A glass melting furnace including a melt chamber configured to receive a glass melt which forms a glass melt top surface; at least one batch feeder configured to feed batch material into the melt chamber below a level of the glass melt top surface, the batch feeder arranged at a side wall, a back wall, or a bottom of the melt chamber, plural electrodes arranged in the melt chamber below the level of the glass melt top surface and configured to heat the glass melt, the electrodes spaced apart from each other, wherein the electrodes are arranged so that a flow with a horizontal and a vertical component of movement is created in the glass melt, wherein the electrodes are arranged so that a helical flow in the glass melt is created with an axis of rotation substantially perpendicular to the glass melt top surface.

A glass melting furnace including a melt chamber configured to receive a glass melt which forms a glass melt top surface; at least one batch feeder configured to feed batch material into the melt chamber below a level of the glass melt top surface, the batch feeder arranged at a side wall, a back wall, or a bottom of the melt chamber, plural electrodes arranged in the melt chamber below the level of the glass melt top surface and configured to heat the glass melt, the electrodes spaced apart from each other, wherein the electrodes are arranged so that a flow with a horizontal and a vertical component of movement is created in the glass melt, wherein the electrodes are arranged so that a helical flow in the glass melt is created with an axis of rotation substantially perpendicular to the glass melt top surface.

A melting apparatus is disclosed, the melting apparatus including a melting vessel with a back wall, a front wall, a first side wall, a second side wall and a longitudinal centerline extending therebetween and a width between the first and second side walls orthogonal to the centerline. The melting vessel further includes a first feed screw including a first axis of rotation and a second feed screw including a second axis of rotation, the first axis of rotation positioned between the longitudinal centerline and the first side wall and the second axis of rotation positioned between the longitudinal centerline and the second side wall. The positions of either one or both the first and second axes of rotation are located from a respective side wall a distance that is equal to or less than about 15% of the width of the melting vessel.

A melting apparatus is disclosed, the melting apparatus including a melting vessel with a back wall, a front wall, a first side wall, a second side wall and a longitudinal centerline extending therebetween and a width between the first and second side walls orthogonal to the centerline. The melting vessel further includes a first feed screw including a first axis of rotation and a second feed screw including a second axis of rotation, the first axis of rotation positioned between the longitudinal centerline and the first side wall and the second axis of rotation positioned between the longitudinal centerline and the second side wall. The positions of either one or both the first and second axes of rotation are located from a respective side wall a distance that is equal to or less than about 15% of the width of the melting vessel.

Provided is a glass product manufacturing apparatus. The glass product manufacturing apparatus includes a furnace including a gas heating zone and an electric heating zone, a first heat exchange module configured to recover heat from the furnace, and a pump configured to drive flow of a heat transfer medium fluid passing through the first heat exchange module, wherein at least a part of the first heat exchange module is thermally coupled with at least a part of an external surface of the electric heating zone. The glass product manufacturing apparatus may reduce defect rate while exhibiting high energy efficiency.

Provided is a glass product manufacturing apparatus. The glass product manufacturing apparatus includes a furnace including a gas heating zone and an electric heating zone, a first heat exchange module configured to recover heat from the furnace, and a pump configured to drive flow of a heat transfer medium fluid passing through the first heat exchange module, wherein at least a part of the first heat exchange module is thermally coupled with at least a part of an external surface of the electric heating zone. The glass product manufacturing apparatus may reduce defect rate while exhibiting high energy efficiency.

In various embodiments, refractory-metal glass melt electrodes are single-crystalline, at least within an outer layer thereof.

In various embodiments, refractory-metal glass melt electrodes are single-crystalline, at least within an outer layer thereof.