Methods and apparatus for constructing refractory structures, e.g., glass furnace regenerator structures and/or glass furnace structures having walls formed of refractory block and buck stays externally supporting the walls are provided. Opposed pairs of supports are connected to at least a respective one of the vertically oriented buck stays with cross-support beams spanning the refractory structure between a respective pair of the supports. An overhead crane assembly is supported by the cross-support beams. In such a manner, refractory components of the refractory structure (e.g., refractory wall blocks and/or refractory checker bricks) may be installed using the overhead crane assembly.

Methods and apparatus for constructing or reconstructing refractory structures, e.g., glass furnace regenerator structures and/or glass furnace structures having walls formed of refractory block and buck stays externally supporting the walls are provided. A header support beam assembly is provided so as to extend at an angle between respective pairs of side wall buckstays. A moveable hoist moveable hoist supporting assembly supported by the header support beam assembly and moveable between the opposed pairs of side and end walls. In such a manner, refractory components, e.g., refractory wall blocks and/or checker bricks, may be hoisted into position when constructing or reconstructing the refractory structure.

Glass furnace regenerators having opposed pairs of side and end walls formed of refractory blocks, a crown arch assembly forming an arched roof of the regenerator, and a rider arch assembly forming an interior floor of the regenerator are provided, wherein at least one of the crown arch assembly and rider arch assembly is formed of adjacently positioned one-piece monolithic pre-cast structures of refractory materials.

A refractory layer structure includes a plurality of refractory layers stacked on each other. Each of the refractory layers includes refractory bricks. Each of the refractory bricks is formed as a cuboid having a pair of oppositely positioned first diverging sides and a pair of oppositely positioned second diverging sides. The first diverging sides diverge away from each other from a top to a bottom of the refractory bricks. The second diverging sides diverge away from each other from the bottom to the top of the refractory bricks. The first diverging sides and the second diverging sides are connected to each other. Each of the first diverging sides have a first diverging side protrusion projecting from a top surface thereof. Each of the second diverging sides have a second diverging side protrusion projecting from a top surface thereof.