Air core optical fiber structures in which the cladding is composed of an engineered optical metamaterial having a refractive index less than unity for at least one specific wavelength band and provides for total internal reflection of optical energy between the air core and metamaterial cladding. According to certain examples, a method of guiding optical energy includes constructing a hollow core optical fiber with an all-dielectric optical metamaterial cladding, coupling optical energy into the optical fiber having an operating wavelength near a resonance of the metamaterial cladding, and guiding the optical energy within the hollow core optical fiber by total internal reflection.

A method of drawing a material into sheet form includes forming a preform comprising at least one material as a large aspect ratio block wherein a first transverse dimension of the preform is much greater than a second transverse dimension substantially perpendicular to the first transverse dimension. A furnace having substantially linearly opposed heating elements one spaced from the other is provided and the heating elements are energized to apply heat to the preform to create a negative thermal gradient from an exterior surface along the first transverse dimension of the preform inward toward a central plane of the preform. The preform is drawn in such a manner that the material substantially maintains its first transverse dimension and deforms across its second transverse dimension.

A method of drawing a material into sheet form includes forming a preform comprising at least one material as a large aspect ratio block wherein a first transverse dimension of the preform is much greater than a second transverse dimension substantially perpendicular to the first transverse dimension. A furnace having substantially linearly opposed heating elements one spaced from the other is provided and the heating elements are energized to apply heat to the preform to create a negative thermal gradient from an exterior surface along the first transverse dimension of the preform inward toward a central plane of the preform. The preform is drawn in such a manner that the material substantially maintains its first transverse dimension and deforms across its second transverse dimension.

A method of drawing different materials includes forming a first material into a preform body defining at least one channel extending therethrough having a first cross-sectional area. A first element formed of a second material is inserted into the channel and with the preform body creates a preform assembly. The first element has a cross-sectional area that is less than the cross-sectional area of the channel, and the second material has a higher melting temperature than the first material. The preform assembly is heated so that the first material softens and the preform assembly is drawn so that the preform body deforms at a first deformation rate to a smaller cross-sectional area and the first element substantially maintains a constant cross-sectional area throughout the drawing process. Upon completion of the drawing step, the cross-sectional area of the channel is equivalent to the cross-sectional area of the first element.

A method for making an optical fiber device may include using a three-dimensional (3D) printer to generate a preform body including an optical material. The preform body may have a 3D pattern of voids therein defining a 3D lattice. The method may further include drawing the preform body to form the optical fiber device.

A method for making an optical fiber device may include using a three-dimensional (3D) printer to generate a preform body including an optical material. The preform body may have a 3D pattern of voids therein defining a 3D lattice. The method may further include drawing the preform body to form the optical fiber device.

A method of drawing different materials includes forming a first material into a preform body defining at least one channel extending therethrough having a first cross-sectional area. A first element formed of a second material is inserted into the channel and with the preform body creates a preform assembly. The first element has a cross-sectional area that is less than the cross-sectional area of the channel, and the second material has a higher melting temperature than the first material. The preform assembly is heated so that the first material softens and the preform assembly is drawn so that the preform body deforms at a first deformation rate to a smaller cross-sectional area and the first element substantially maintains a constant cross-sectional area throughout the drawing process. Upon completion of the drawing step, the cross-sectional area of the channel is equivalent to the cross-sectional area of the first element.

A method of drawing different materials includes forming a first material into a preform body defining at least one channel extending therethrough having a first cross-sectional area. A first element formed of a second material is inserted into the channel and with the preform body creates a preform assembly. The first element has a cross-sectional area that is less than the cross-sectional area of the channel, and the second material has a higher melting temperature than the first material. The preform assembly is heated so that the first material softens and the preform assembly is drawn so that the preform body deforms at a first deformation rate to a smaller cross-sectional area and the first element substantially maintains a constant cross-sectional area throughout the drawing process. Upon completion of the drawing step, the cross-sectional area of the channel is equivalent to the cross-sectional area of the first element.

In one embodiment, a chalcogenide glass optical fiber is produced by forming a billet including a chalcogenide glass mass and a polymer mass in a stacked configuration, heating the billet to a temperature below the melting point of the chalcogenide glass, extruding the billet in the ambient environment to form a preform rod having a chalcogenide glass core and a polymer jacket, and drawing the preform rod.

In one embodiment, a chalcogenide glass optical fiber is produced by forming a billet including a chalcogenide glass mass and a polymer mass in a stacked configuration, heating the billet to a temperature below the melting point of the chalcogenide glass, extruding the billet in the ambient environment to form a preform rod having a chalcogenide glass core and a polymer jacket, and drawing the preform rod.