A multicore fiber is provided. The multicore fiber includes a plurality of cores spaced apart from one another, and a cladding surrounding the plurality of cores and defining a substantially rectangular or cross-sectional shape having four corners. Each corner has a radius of curvature of less than 1000 microns. The multicore fiber may be drawn from a preform in a circular draw furnace in which a ratio of a maximum cross-sectional dimension of the preform to an inside diameter of the preform to an inside diameter of the draw furnace is greater than 0.60. The multicore fiber may have maxima reference surface.

A system for drawing optical fiber in microgravity including a sealed housing to prevent infiltration of at least humidity and filled with a dry environment, a preform holder located within the sealed housing to hold preform material, a furnace located within the sealed housing to receive the preform material from the preform holder and to heat the preform material from which the optical fiber is pulled, a feed system to move the preform material from the preform holder to the furnace, a drawing mechanism located within the sealed housing to pull the optical fiber from the preform material within the furnace, a diameter monitor located within the sealed housing to measure a diameter of the optical fiber and a fiber collection mechanism located within the sealed housing to gather and store the optical fiber.

A system for drawing optical fiber in microgravity including a sealed housing to prevent infiltration of at least humidity and filled with a dry environment, a preform holder located within the sealed housing to hold preform material, a furnace located within the sealed housing to receive the preform material from the preform holder and to heat the preform material from which the optical fiber is pulled, a feed system to move the preform material from the preform holder to the furnace, a drawing mechanism located within the sealed housing to pull the optical fiber from the preform material within the furnace, a diameter monitor located within the sealed housing to measure a diameter of the optical fiber and a fiber collection mechanism located within the sealed housing to gather and store the optical fiber.

An optical fibre draw furnace includes a hollow cylindrical structure, one or more heating elements and a sealing felt. The one or more heating elements are situated at periphery of the hollow cylindrical structure. The one or more heating elements are utilized for melting the glass preform. The sealing felt is positioned at a pre-defined distance above the optical fibre draw furnace. The sealing felt includes a first opening and a second opening. The first opening is utilized to hold the glass preform. The first opening allows passing of the glass preform inside the optical fibre draw furnace. The second opening facilitates in input of gas inside the optical fibre draw furnace.

An optical fibre draw furnace includes a hollow cylindrical structure, one or more heating elements and a sealing felt. The one or more heating elements are situated at periphery of the hollow cylindrical structure. The one or more heating elements are utilized for melting the glass preform. The sealing felt is positioned at a pre-defined distance above the optical fibre draw furnace. The sealing felt includes a first opening and a second opening. The first opening is utilized to hold the glass preform. The first opening allows passing of the glass preform inside the optical fibre draw furnace. The second opening facilitates in input of gas inside the optical fibre draw furnace.

A furnace system includes a muffle defining a furnace cavity. A lower heater is coupled to the muffle and is configured to create a hot zone within the furnace cavity having a temperature of about 1900° C. or greater. An upper muffle extension is positioned above the muffle and defines a handle cavity. A downfeed handle is positioned within the handle cavity such that a gap is defined between an outer surface of the downfeed handle and an inner surface of the upper muffle extension. An upper heater is thermally coupled to the upper muffle extension and configured to heat the gap. A gas screen is positioned in the upper muffle extension and is configured to inject a process gas into the handle cavity.

A furnace system includes a muffle defining a furnace cavity. A lower heater is coupled to the muffle and is configured to create a hot zone within the furnace cavity having a temperature of about 1900° C. or greater. An upper muffle extension is positioned above the muffle and defines a handle cavity. A downfeed handle is positioned within the handle cavity such that a gap is defined between an outer surface of the downfeed handle and an inner surface of the upper muffle extension. An upper heater is thermally coupled to the upper muffle extension and configured to heat the gap. A gas screen is positioned in the upper muffle extension and is configured to inject a process gas into the handle cavity.

The invention relates to exemplary methods, devices, and systems for heating an elongate silica cylinder to form a core-rod for optical fibers. An exemplary heating device includes an elongate cavity, an elongate liner bounding the cavity, a heating element in a heating element space surrounding the liner, the liner separating the heating element space from the cavity, and a gas flushing device for effecting a flow of gas at least through the heating element space. An exemplary method includes providing the elongate silica cylinder such that it extends through the cavity, heating the cylinder locally beyond its softening temperature, and effecting a flow of argon and nitrogen gas during the heating.

The invention relates to exemplary methods, devices, and systems for heating an elongate silica cylinder to form a core-rod for optical fibers. An exemplary heating device includes an elongate cavity, an elongate liner bounding the cavity, a heating element in a heating element space surrounding the liner, the liner separating the heating element space from the cavity, and a gas flushing device for effecting a flow of gas at least through the heating element space. An exemplary method includes providing the elongate silica cylinder such that it extends through the cavity, heating the cylinder locally beyond its softening temperature, and effecting a flow of argon and nitrogen gas during the heating.

A method for manufacturing an optical fibre, in which a preform is inserted into a furnace; the preform is drawn via an outlet of the furnace; and the drawn preform has a working area including a structure composed of walls, and gas streams are applied to the two opposite faces of these walls, which streams run along the walls in opposite directions, so as to subject the walls to a shear force of gas streams counter-propagating on either side of the walls. A device for manufacturing an optical fibre is also provided.