A method of processing an optical fiber includes drawing the optical fiber from a heated glass source, reheating the optical fiber, and cooling the optical fiber under vacuum at a cooling rate less than the cooling rate of the optical fiber in air at 25° C. and 1 atm. Cooling the optical fiber under vacuum is conducted after reheating the optical fiber. Cooling the optical fiber under vacuum reduces the rate of heat transfer from the optical fiber, which may enable further relaxation of the glass and reduction in the fictive temperature of the optical fiber. A system for processing an optical fiber includes a furnace containing a fiber preform, a first positioner, a reheating device, and a treatment device downstream of the reheating device, the treatment device operable to cool the optical fiber under vacuum to reduce the rate of heat transfer from the optical fiber.

The fabrication of sleeveless canes utilizes a preform with an array of glass canes in the preform. At least one tube-sleeve encircles the array of glass canes and is secured to the array of glass canes. The array of glass canes is moved into a furnace wherein the array of glass canes is heated. The furnace is maintained at a furnace temperature within the range of 2000° C. to 1700° C. and the array of glass canes is drawn from the furnace. The drawing of the array of glass canes both scales down the glass canes and elongates the glass canes. Maintaining the furnace at a furnace temperature within the range of 2000° C. to 1700° C. assures that the array of glass canes and the glass canes maintain their original shape.

A method is disclosed of making a coated optical fiber. The method may involve drawing a preform through a furnace to create a fiber having a desired diameter and cross sectional shape. The fiber is then drawn through a slurry, wherein the slurry includes elements including at least one of metallic elements, alloy elements or dielectric elements, and the slurry wets an outer surface of the fiber. As the fiber is drawn through the slurry, it is then drawn through a forming die to impart a wet coating having a desired thickness on an outer surface of the fiber. The wet fiber is then drawn through an oven or ovens configured to heat the wet coating sufficiently to produce a consolidated surface coating on the fiber as the fiber exits the oven or ovens.

Optical fiber draw production systems, pressure devices, and methods of fabrication of optical fiber are disclosed. In one embodiment, a method of forming an optical fiber includes heating a preform to draw the optical fiber through a draw furnace, and passing the optical fiber through a pressure device while the optical fiber is still forming, wherein a pressure within the pressure device is greater than an atmospheric pressure.

An optical fiber draw system and method of operating thereof. The method includes positioning a downfeed handle for supporting an optical fiber preform within a furnace such that the downfeed handle is movable within the furnace. The method further includes operating one or more heating elements to thermally heat at least a portion of an upper muffle extension disposed within the furnace, the one or more heating elements being moveable with the downfeed handle.

An optical fiber bundle manufacturing apparatus includes: a winding member; a guide member movable in a direction parallel to a rotary axis, the guide member being configured to guide an optical fiber wire to any one of first winding positions, a converging winding position and second winding positions; and a processor configured to perform processing to move the guide member such that a first branching portion branching into p branches, a converging portion converging the first branching portion branching into p branches into one, a second branching portion branching into q branches, and a connecting portion connecting the first branching portion and the second branching portion are formed in this order by the optical fiber wire.

A wire-drawing optical fiber base material manufacturing method of heating an optical fiber base material by a heater and forming a drawing shape portion at an end portion. The manufacturing method includes: forming, by a flow-regulating member disposed adjacent to the heater, a gas flow such that formation, along a surface of the optical fiber base material, of a flow of a gas containing a Si compound generated from the optical fiber base material heated by the heater is inhibited; and forming, while maintaining the gas flow, the drawing shape portion by pulling part of the optical fiber base material softened by being heated by the heater.

A system for precoating a preform for drawing optical fiber including a diameter sensor to determine a diameter of pulled optical fiber, a cooling system to cool the optical fiber once it is pulled from a furnace, a coating system to apply a coating to the optical fiber once it has cooled and an ultra-violet lamp to cure the coating.

A wire-drawing optical fiber base material manufacturing method of heating an optical fiber base material by a heater and forming a drawing shape portion at an end portion. The manufacturing method includes: forming, by a flow-regulating member disposed adjacent to the heater, a gas flow such that formation, along a surface of the optical fiber base material, of a flow of a gas containing a Si compound generated from the optical fiber base material heated by the heater is inhibited; and forming, while maintaining the gas flow, the drawing shape portion by pulling part of the optical fiber base material softened by being heated by the heater.

A method for elongating a glass preform for an optical fiber is provided for producing a glass rod having a smaller diameter by elongating the glass preform having a large diameter, the method including: when the glass preform having a tapered transparent glass portion at one end of a straight body of the glass preform and a tapered portion including an opaque glass portion at another end is elongated, prior to the elongating, cutting a part of the tapered portion including the opaque glass portion, wherein a cut surface of the part is a lower end of the glass preform; and welding the cut surface of the tapered portion to a pulling dummy connected to a pulling mechanism in a elongating apparatus, wherein the cut surface is circular and has an outer diameter ranging from 135 mm to 160 mm.