A method for treating a mold includes grinding an outer metal surface of a mold body of the mold with a first material; lapping the outer metal surface after the grinding with a second material that is finer than the first material; and polishing the outer metal surface after the lapping to achieve an average surface roughness (R.sub.a) less than or equal to about 0.15 m and a waviness height (W.sub.a) less than or equal to about 100 nm. A mold for shaping glass-based material can include a mold body having an outer metal surface, wherein the outer metal surface has an average surface roughness (R.sub.a) less than or equal to about 0.15 m and a waviness height (W.sub.a) less than or equal to about 100 nm.

A mold with a multi-layer coating is disclosed. The mold may include a mold body having an outer surface and a multi-layer coating disposed on the outer surface. The multi-layer coating may include a diffusion barrier layer disposed on the outer surface of the mold body and an intermetallic layer disposed on the diffusion barrier layer, wherein the intermetallic layer comprises Ti, Al, and an additional metal selected from the group consisting of Zr, Ta, Nb, Y, Mo, Hf, and combinations thereof. The diffusion barrier layer may restrict diffusion of metal from the mold body to the intermetallic layer.

Systems and methods for texturing substrates (e.g., glass, metal, and the like) and the textured substrates produced using such systems and methods are disclosed. An exemplary textured substrate includes a surface having a portion with a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary system for texturing a substrate includes a plunger with a textured surface, where a portion of the textured surface has a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary method for texturing a substrate includes the steps of generating a pattern defining a texture, and 3-D printing the pattern on the substrate to form the texture.

A method for treating a mold includes grinding an outer metal surface of a mold body of the mold with a first material; lapping the outer metal surface after the grinding with a second material that is finer than the first material; and polishing the outer metal surface after the lapping to achieve an average surface roughness (R.sub.a) less than or equal to about 0.15 m and a waviness height (W.sub.a) less than or equal to about 100 nm. A mold for shaping glass-based material can include a mold body having an outer metal surface, wherein the outer metal surface has an average surface roughness (R.sub.a) less than or equal to about 0.15 m and a waviness height (W.sub.a) less than or equal to about 100 nm.

Precision glass molds are described, which are formed by coating a mold made from high purity, fine grain sized graphite, with a coating including titanium. In various implementations, the titanium coating is overcoated with yttria (Y.sub.2O.sub.3) to provide a high precision glass mold of superior performance character. The resultant glass molds can be used to form glass articles having a highly smooth finish, for high precision applications such as consumer electronic device applications, medical instruments, and optical devices. The use of high purity, fine grain size graphite allows molds to be machined at low cost, thereby eliminating the need to fabricate a metal mold that must be coated with multiple layers including metal diffusion barrier layers to meet operational requirements for such precision applications.

A curved glass and a preparation method is provided. The preparation method for curved glass includes: melting a glass batch into a glass liquid, and clearing the glass liquid; introducing the cleared glass liquid into a mold cavity with a preset shape, and forming, by using a compression molding process, a glass product with a shape corresponding to that of the curved glass, where a size of the glass product is greater than a size of the curved glass; annealing the molded glass product; and processing the annealed glass product into the curved glass based on the shape and the size of the curved glass.

The invention relates to a method for forming a glass item, in particular a three-dimensionally formed flat glass item, wherein the following steps are carried out: arranging a flat formation of glass, for example a flat glass pane of homogeneous thickness or a flat glass pane of inhomogeneous thickness or a preformed flat glass pane blank or liquid two-dimensionally spread glass, between a mould plunger and a melt of liquid metal, in particular tin; tempering of at least one part to be formed of the flat formation of glass to a forming temperature of the glass at which the glass has a viscosity in the range from 10 Pas to 106.5 Pas, preferably in the range from 10 Pas to 104 Pas and particularly preferably in the range from 10 Pas to 103 Pas; forming the flat formation of glass by moving the mould plunger and a surface of the molten metal towards each other, preferably by means of at least one linear movement, for example by means of a linear motor or servomotor, so that the flat formation of glass is pressurised either by the mould plunger on the one hand and by the molten metal on the other hand and is formed by the pressurisation on both sides and/or by suctioning and conforming the flat formation of glass onto the mould plunger; cooling the formed flat formation of glass to a handling temperature below the forming temperature at which the glass has a viscosity of ?107 Pas; and demoulding the cooled flat formation; as well as a device for carrying out the method and a use of a molten metal for carrying out the method.

A mold for shaping glass-based material can include a mold body having a surface, wherein at least a portion of the mold body near the surface comprises at least about 90% by weight nickel and from about 0.2% to about 0.35% by weight manganese; and a nickel oxide layer on the surface of the mold body. The nickel oxide layer has first and second opposing surfaces wherein the first surface of the nickel oxide layer contacts and faces the surface of the mold body and the second surface of the nickel oxide layer includes a plurality of grains. The plurality of grains has an average grain size of about 150 m or less.

In one aspect, a pressing unit is provided, comprising: a mold and a plunger, and a coating configured on at least one of: the surface of the mold and/or the surface of the plunger, where the coating is configured adjacent to the areas where molten or hot glass or glass ceramic touches; wherein the coating comprises: a mold release coating, configured as the gob-contacting surface, wherein the mold release coating comprises: at least two solid lubricants selected from tungsten disulfide, boron nitride, glassy carbon and graphite; and a thermal barrier coating comprising barrier material components and an organo-silica binder.

A method of manufacturing a glass molded product includes the steps of preparing a lower die including a lower die surface and a space forming surface formed to extend downward away from an outer edge end portion of the lower die surface with the outer edge end portion being defined as a starting point, preparing an outer frame including an annularly formed inner circumferential surface, arranging the lower die on an inner side of the outer frame, dropping a prescribed amount of molten glass droplet onto the lower die surface such that a surface of the molten glass droplet connects the outer edge end portion and a portion of the inner circumferential surface located above a position of the outer edge end portion to each other and the molten glass droplet does not wet-spread over the space forming surface, and pressurizing and molding the molten glass droplet.