C04B7/45

Cement kiln burner device and method for operating the same

A cement kiln burner device includes a powdered-solid-fuel flow channel having means for swirling a powdered-solid-fuel flow; a first air flow channel placed outside the powdered-solid-fuel flow channel having means for swirling an air flow; a second air flow channel placed outside the first air flow channel having means for straightly forwarding an air flow; a third air flow channel placed inside the powdered-solid-fuel flow channel having means for swirling an air flow; and a combustible-solid-waste flow channel placed inside the third air flow channel. The second air flow channel includes an opening portion forming a port for injecting an air flow, and a closed portion covered for preventing an air flow from passing therethrough. The opening portion and the closed portion are alternately arranged in a circumferential direction.

Cement kiln burner device and method for operating the same

A cement kiln burner device includes a powdered-solid-fuel flow channel having means for swirling a powdered-solid-fuel flow; a first air flow channel placed outside the powdered-solid-fuel flow channel having means for swirling an air flow; a second air flow channel placed outside the first air flow channel having means for straightly forwarding an air flow; a third air flow channel placed inside the powdered-solid-fuel flow channel having means for swirling an air flow; and a combustible-solid-waste flow channel placed inside the third air flow channel. The second air flow channel includes an opening portion forming a port for injecting an air flow, and a closed portion covered for preventing an air flow from passing therethrough. The opening portion and the closed portion are alternately arranged in a circumferential direction.

Fluidized calciner

A fluidized calciner is provided which allows a reduction in the rate of unburned fuel at an outlet of a fluidized calciner to enable sufficient calcination while preventing possible occlusion in a preheater, even when pulverized coal of coal or coke, which has low combustion quality, is used as fuel, based on calculations in accordance with computational fluid dynamics based on the shape of an actual furnace and operational conditions. The present invention provides a fluidized calciner including a tubular furnace body (2) in which an axial direction is an up-down direction, a pulverized coal blowing line (3) through which fuel is blown into the furnace body (2), a raw material chute (4) through which a cement raw material is loaded into the furnace body (2), at least one air introduction pipe (5) through which introduced air is sucked, the pulverized coal blowing line (3), the raw material chute (4), and the air introduction pipe (5) being connected to a side portion of the furnace body (2), and a fluidizing air blowing port (6) disposed at a bottom portion of the furnace body (2) and through which fluidizing air is blown into the furnace body (2), in which a blowing port of the pulverized coal blowing line (3) is disposed below a suction port of the air introduction pipe (5) and above the fluidizing air blowing port (6).

Fluidized calciner

A fluidized calciner is provided which allows a reduction in the rate of unburned fuel at an outlet of a fluidized calciner to enable sufficient calcination while preventing possible occlusion in a preheater, even when pulverized coal of coal or coke, which has low combustion quality, is used as fuel, based on calculations in accordance with computational fluid dynamics based on the shape of an actual furnace and operational conditions. The present invention provides a fluidized calciner including a tubular furnace body (2) in which an axial direction is an up-down direction, a pulverized coal blowing line (3) through which fuel is blown into the furnace body (2), a raw material chute (4) through which a cement raw material is loaded into the furnace body (2), at least one air introduction pipe (5) through which introduced air is sucked, the pulverized coal blowing line (3), the raw material chute (4), and the air introduction pipe (5) being connected to a side portion of the furnace body (2), and a fluidizing air blowing port (6) disposed at a bottom portion of the furnace body (2) and through which fluidizing air is blown into the furnace body (2), in which a blowing port of the pulverized coal blowing line (3) is disposed below a suction port of the air introduction pipe (5) and above the fluidizing air blowing port (6).

Fluidized calciner

The present invention provides a fluidized calciner which can perform sufficient calcination by reducing a rate of unburned fuel at an outlet of the fluidized calciner while preventing occlusion in a preheater. In the present invention, plural pulverized coal blowing lines (3), raw material chute (4) of cement raw material, and first to fourth air introduction pipes (5a to 5d) are connected to a bottom side wall of a tubular furnace body (2) whose upper end portion is closed by a top plate (2b); a fluidizing air blowing port (2a) adapted to blow in fluidizing air is disposed at a bottom of the furnace body (2); an exhaust gas duct (6) is connected to a top side wall of the furnace body located above the first and/or second air introduction pipes (5a, 5b) by being spaced away from the top plate (2b); and blowing ports (3a) of the pulverized coal blowing lines are disposed below suction ports of respective air introduction pipes (5a to 5d) but above the fluidizing air blowing port (2a), and at least one of the blowing ports (3a) is placed below the third or fourth air introduction pipe (5c or 5d).

Fluidized calciner

The present invention provides a fluidized calciner which can perform sufficient calcination by reducing a rate of unburned fuel at an outlet of the fluidized calciner while preventing occlusion in a preheater. In the present invention, plural pulverized coal blowing lines (3), raw material chute (4) of cement raw material, and first to fourth air introduction pipes (5a to 5d) are connected to a bottom side wall of a tubular furnace body (2) whose upper end portion is closed by a top plate (2b); a fluidizing air blowing port (2a) adapted to blow in fluidizing air is disposed at a bottom of the furnace body (2); an exhaust gas duct (6) is connected to a top side wall of the furnace body located above the first and/or second air introduction pipes (5a, 5b) by being spaced away from the top plate (2b); and blowing ports (3a) of the pulverized coal blowing lines are disposed below suction ports of respective air introduction pipes (5a to 5d) but above the fluidizing air blowing port (2a), and at least one of the blowing ports (3a) is placed below the third or fourth air introduction pipe (5c or 5d).

Supplementary cementitious materials comprising dredged sediments

A supplementary cementitious material used in combination with an activator such as Portland cement to produce a hydraulic binder. The supplementary cementitious material is based on physico-chemically treated filter cake product extracted from dredged sediments and can partially replace Portland cement clinker in conventional concrete applications with positive effects on sustainability (reduction of CO2 emissions, upcycling of residues).

METHOD OF HEATING SOLIDS IN A REACTOR TO PRODUCE A HEAT-TREATED MATERIAL

A method of heating solids in a reactor to produce a heat-treated material, such as a cementitious, a supplementary cementitious, or a pozzolanic material, includes conveying the solids through the reactor from a feeding end to a discharge end so as to form a material bed extending from the feeding end to the discharge end; heating the solids during the conveying to at least 600 C. to transform the solids into the heat-treated material, wherein the heating includes applying radiative heating to the material bed from above and/or from the sides, wherein the radiative heating contributes at least 60% of the thermal energy needed for the heating, and wherein the material bed is mobilized during the conveying in order to renew the surface of the material bed that is exposed to the radiative heating.

METHOD OF HEATING SOLIDS IN A REACTOR TO PRODUCE A HEAT-TREATED MATERIAL

A method of heating solids in a reactor to produce a heat-treated material, such as a cementitious, a supplementary cementitious, or a pozzolanic material, includes conveying the solids through the reactor from a feeding end to a discharge end so as to form a material bed extending from the feeding end to the discharge end; heating the solids during the conveying to at least 600 C. to transform the solids into the heat-treated material, wherein the heating includes applying radiative heating to the material bed from above and/or from the sides, wherein the radiative heating contributes at least 60% of the thermal energy needed for the heating, and wherein the material bed is mobilized during the conveying in order to renew the surface of the material bed that is exposed to the radiative heating.

Process for reforming the fly ash
12195407 · 2025-01-14 · ·

A process for reforming the fly ash by heating a raw fly ash powder that contains the unburned carbon and thereby decreasing the content of the unburned carbon, characterized in that (a) as means for heating the raw fly ash powder, use is made of a heating unit that heats the raw fly ash powder by passing it through a heated medium-fluidized bed, (b) a high-temperature gas stream is passed through the heating unit to form the heated medium-fluidized bed and to fluidize and convey the raw fly ash powder that is thrown into the medium-fluidized bed, (c) the flow rate of the high-temperature gas stream is so set that the raw fly ash powder thrown into the heating unit is all heated in the medium-fluidized bed and is taken out from a take-out port provided at an upper part of the heating unit but that the particulate medium forming the medium-fluidized bed is not discharged from the take-out port, (d) the fly ash powder after heated and discharged from the take-out port of the heating unit is introduced into an air classifier where it is separated into a fine powder and a coarse powder, (e) the fine powder separated by the air classifier is recovered as the reformed fly ash, and (f) the coarse powder separated by the air classifier is measured for its content of the unburned carbon and when the measured value is larger than a predetermined threshold value, the coarse powder is introduced again into the heating unit so as to be heated again and when the measured value is smaller than the threshold value, the powder is recovered as the reformed fly ash.