Article made of conglomerate material in the form of a slab comprising an aggregate which includes granules of expanded material having a selected particle size range and defining between them inter-granular cavities containing only air and no filling material. The aggregate also includes a binder present in a controlled minimum quantity sufficient for lining the granules of expanded material. The article also comprises a lining layer integral with the aggregate. The invention also relates to a method for the production of an article made of conglomerate material.

Article made of conglomerate material in the form of a slab comprising an aggregate which includes granules of expanded material having a selected particle size range and defining between them inter-granular cavities containing only air and no filling material. The aggregate also includes a binder present in a controlled minimum quantity sufficient for lining the granules of expanded material. The article also comprises a lining layer integral with the aggregate. The invention also relates to a method for the production of an article made of conglomerate material.

The present invention relates to the process of producing artificial aggregate from tailings from ore dams. The iron ore sandy tailings are mixed with a binder and, through the mixing and pelletizing process, form the artificial aggregate. The artificial aggregate produced has a spheroidal shape, a large size, a rough surface and a color that ranges between pink and dark red. This artificial aggregate is able to replace the natural aggregate, and can be used in the manufacture of a more resistant concrete, for the base and sub-base of roads, as a decorative element for gardens and beds, in addition to being a form of storage of ore dam tailings in the form of pellets, adding value to these tailings and reducing the environmental mining impacts.

A liquid additive composition comprising a particulate material, an organic carrier fluid, a viscosifier, and an alcohol alkoxylate surfactant; wherein the particulate material is substantially insoluble in the organic carrier fluid; wherein the particulate material comprises a water-interactive material and/or a water-insoluble material; wherein the organic carrier fluid comprises a glycol and/or a glycol ether; and wherein the viscosifier comprises amorphous silica. A method comprising (a) contacting a particulate material, an organic carrier fluid, a viscosifier, and an alcohol alkoxylate surfactant to form a mixture; and (b) agitating the mixture to form the liquid additive composition.

A liquid additive composition comprising a particulate material, an organic carrier fluid, a viscosifier, and an alcohol alkoxylate surfactant; wherein the particulate material is substantially insoluble in the organic carrier fluid; wherein the particulate material comprises a water-interactive material and/or a water-insoluble material; wherein the organic carrier fluid comprises a glycol and/or a glycol ether; and wherein the viscosifier comprises amorphous silica. A method comprising (a) contacting a particulate material, an organic carrier fluid, a viscosifier, and an alcohol alkoxylate surfactant to form a mixture; and (b) agitating the mixture to form the liquid additive composition.

A concrete product set by pouring a concrete slurry includes a) a concrete mixture; b) a graphene admixture; c) a colloidal silica admixture; and d) at least one reinforcing fiber selected from the group of fibers. As the poured concrete slurry cures, the poured slurry hardens into a composite material product, and the composite material defines capillary structures that at least in part fill with silica and lime, and the surrounding composite material is embedded with graphene. In another exemplary embodiment, the present invention is directed to a process for preparing a concrete product. The process comprises the steps of a) preparing a concrete slurry; b) pouring the concrete slurry; and c) allowing the concrete slurry to cure. In another exemplary embodiment, the present invention is directed to the product itself; namely, a concrete product with or without fibers, or to the admixture(s).

A method of blending concrete is provided wherein there is a determination of a standard volume of water to add to a dry concrete mix to provide hydrated concrete with a desired slump value, and then calculating a substitution volume of an aqueous composition including colloidal silica to be used in place of an eliminated portion of the standard volume of the water, and mixing the substitution volume of the aqueous composition with the concrete mix.

A method of blending concrete is provided wherein there is a determination of a standard volume of water to add to a dry concrete mix to provide hydrated concrete with a desired slump value, and then calculating a substitution volume of an aqueous composition including colloidal silica to be used in place of an eliminated portion of the standard volume of the water, and mixing the substitution volume of the aqueous composition with the concrete mix.

Expansive cement compositions for use in subterranean wellbores that include a monophase amorphous hydraulic binder material (MAHBM). The MAHBM may include a plurality of particles having a silica core and an amorphous coating substantially surrounding the silica core. The coating may comprise, for example, a plurality of amorphous α-dicalcium silicate hydrate nanoparticles or microparticles. The MAHBM may be used as an expansion agent in a cement composition or used as an expansive cement by itself.

Expansive cement compositions for use in subterranean wellbores that include a monophase amorphous hydraulic binder material (MAHBM). The MAHBM may include a plurality of particles having a silica core and an amorphous coating substantially surrounding the silica core. The coating may comprise, for example, a plurality of amorphous α-dicalcium silicate hydrate nanoparticles or microparticles. The MAHBM may be used as an expansion agent in a cement composition or used as an expansive cement by itself.