A lime-based cement extender composition, and associated systems and methods are disclosed herein. In some embodiments, the lime-based cement extender composition includes 5-20% by weight lime particles, 40-50% by weight limestone particles, and 40-50% by weight pozzolan particles. Additionally or alternatively, the lime-based cement extender composition can comprise a calcium oxide concentration of 45-65%, a magnesium oxide concentration of 0.5-2%, an iron oxide concentration of 0.5-2.0%, an aluminum oxide concentration of 2-8%, a silicon dioxide concentration of 20-40%, a potassium oxide concentration of 20,000-30,000 ppm, and a sodium oxide concentration of 10,000-20,000 ppm. In some embodiments, the lime-based cement extender composition, or product, is combined with cement to produce a cement blend for use in the mining industry as mine backfill.

A lime-based cement extender composition, and associated systems and methods are disclosed herein. In some embodiments, the lime-based cement extender composition includes 5-20% by weight lime particles, 40-50% by weight limestone particles, and 40-50% by weight pozzolan particles. Additionally or alternatively, the lime-based cement extender composition can comprise a calcium oxide concentration of 45-65%, a magnesium oxide concentration of 0.5-2%, an iron oxide concentration of 0.5-2.0%, an aluminum oxide concentration of 2-8%, a silicon dioxide concentration of 20-40%, a potassium oxide concentration of 20,000-30,000 ppm, and a sodium oxide concentration of 10,000-20,000 ppm. In some embodiments, the lime-based cement extender composition, or product, is combined with cement to produce a cement blend for use in the mining industry as mine backfill.

The present disclosure relates to the building industry and in particular to a block for use in automated building construction. In one aspect, the block comprises a generally cuboid body having a top and a base, a length extending between a pair of opposed ends, and a width extending between a pair of opposed sides; the body including a plurality of hollow cores extending from said top to said base, and arranged in a row between said opposed ends; wherein each core has a rectilinear cross-sectional shape; and wherein the thickness of the block between each pair of adjacent cores is at least double the thickness of the block on all other sides of each core, so that the block is divisible into a plurality of substantially identical block portions, each portion including four walls of substantially uniform wall thickness about its core.

The present disclosure relates to the building industry and in particular to a block for use in automated building construction. In one aspect, the block comprises a generally cuboid body having a top and a base, a length extending between a pair of opposed ends, and a width extending between a pair of opposed sides; the body including a plurality of hollow cores extending from said top to said base, and arranged in a row between said opposed ends; wherein each core has a rectilinear cross-sectional shape; and wherein the thickness of the block between each pair of adjacent cores is at least double the thickness of the block on all other sides of each core, so that the block is divisible into a plurality of substantially identical block portions, each portion including four walls of substantially uniform wall thickness about its core.

Provided herein are compositions, methods, and systems related to aggregates, such as e.g., lightweight aggregates, formed from the reactive vaterite cement compositions.

The invention relates to a method for producing a supplementary cementitious material for use in a cement product or concrete, the method comprising the steps of activating clay to the supplementary cementitious material at between 600 to 1000 degree Celsius; treating the activated supplementary cementitious material under reduced conditions to form a reduced product and cooling the reduced product to 300-400 degrees Celsius by a quenching process under oxidizing conditions.

The invention relates to a method for producing a supplementary cementitious material for use in a cement product or concrete, the method comprising the steps of activating clay to the supplementary cementitious material at between 600 to 1000 degree Celsius; treating the activated supplementary cementitious material under reduced conditions to form a reduced product and cooling the reduced product to 300-400 degrees Celsius by a quenching process under oxidizing conditions.

A free-flowing powder composition includes at least one substrate having pores and an external surface between said pores, said surface functionalized with at least one accelerator for a hydraulic setting composition, said accelerator being liquid, hygroscopic, or deliquescent, and wherein after 15 minutes of immersion of free-flowing powder composition in water at 20° C. at least 80% in weight of said accelerator is solubilized, said free-flowing powder composition being immersed in an amount of water sufficient so that the saturation concentration of said accelerator cannot be reached. There is also a method for preparing said free-flowing powder composition. The use of said free-flowing powder composition as an additive for mortar or concrete composition provides an accelerating effect, an anti-ageing effect and an anti-dusting effect. A dry mortar or concrete composition includes a hydraulic binder, said free-flowing powder composition and a granulate, wet mortar or concrete composition and hardened body obtained therefrom.

A free-flowing powder composition includes at least one substrate having pores and an external surface between said pores, said surface functionalized with at least one accelerator for a hydraulic setting composition, said accelerator being liquid, hygroscopic, or deliquescent, and wherein after 15 minutes of immersion of free-flowing powder composition in water at 20° C. at least 80% in weight of said accelerator is solubilized, said free-flowing powder composition being immersed in an amount of water sufficient so that the saturation concentration of said accelerator cannot be reached. There is also a method for preparing said free-flowing powder composition. The use of said free-flowing powder composition as an additive for mortar or concrete composition provides an accelerating effect, an anti-ageing effect and an anti-dusting effect. A dry mortar or concrete composition includes a hydraulic binder, said free-flowing powder composition and a granulate, wet mortar or concrete composition and hardened body obtained therefrom.

A nano-modified dry-mixed alkali-activated cementitious, or one-part geopolymer cement (OPgC), material with high early strength is provided for rapid repair of cement-based infrastructure components. The OPgC may include an aluminosilicate rich material, an alkali material and a nano-modifier, and optionally include other functional admixtures and fibers. The OPgC can be freshly mixed with water to obtain a repairing material. The OPgC may mix with water and fine or coarse aggregate to form mortar or concrete. The OPgC can be an alternative binding matrix for the development of an environmentally friendly and cost effective rapid repair material.