C04B14/16

Fire resistant calcium sulphate-based products
11198645 · 2021-12-14 · ·

The present invention provides calcium sulphate-based product having reduced shrinkage after exposure to high temperatures, the product comprising gypsum, a pozzolan source e.g. in an amount between 4-27 wt %) and a metal salt additive in an amount between 0.5 and 10 wt %). The pozzolan source may be selected from a kaolinitic clay material, fly ash, rice husk ash, diatomaceous earths, volcanic ashes and pumices, micro-silica, silica fume and silicone oil, The metal salt additive may be a metal salt which decomposes between a temperature of 300-500° C. to yield a metal oxide, e.g. magnesium nitrate.

Fire resistant calcium sulphate-based products
11198645 · 2021-12-14 · ·

The present invention provides calcium sulphate-based product having reduced shrinkage after exposure to high temperatures, the product comprising gypsum, a pozzolan source e.g. in an amount between 4-27 wt %) and a metal salt additive in an amount between 0.5 and 10 wt %). The pozzolan source may be selected from a kaolinitic clay material, fly ash, rice husk ash, diatomaceous earths, volcanic ashes and pumices, micro-silica, silica fume and silicone oil, The metal salt additive may be a metal salt which decomposes between a temperature of 300-500° C. to yield a metal oxide, e.g. magnesium nitrate.

Cement slurries, cured cement and methods of making and use thereof
11370706 · 2022-06-28 · ·

Cured cements, cement slurries, and methods of making cured cement and methods of using cement slurries are provided. The method of making a cured cement comprising: synthesizing nanomaterials via chemical vapor deposition on at least one of cement particles or cement additive particles to form nanomaterial particles, adding the nanomaterial particles to a cement slurry to form a modified cement slurry, and curing the modified cement slurry to form a cured cement, in which the nanomaterials are interconnected and form a conductive web within the cured cement.

Cement slurries, cured cement and methods of making and use thereof
11370706 · 2022-06-28 · ·

Cured cements, cement slurries, and methods of making cured cement and methods of using cement slurries are provided. The method of making a cured cement comprising: synthesizing nanomaterials via chemical vapor deposition on at least one of cement particles or cement additive particles to form nanomaterial particles, adding the nanomaterial particles to a cement slurry to form a modified cement slurry, and curing the modified cement slurry to form a cured cement, in which the nanomaterials are interconnected and form a conductive web within the cured cement.

IMPROVED GEOPOLYMER CEMENT
20220185735 · 2022-06-16 · ·

The present invention provides a geopolymer cement, comprising: a geopolymer binder; and a setting control composition comprising: a viscosity control agent, a polymeric binder, and a retarding additive. The invention also relates to a geopolymer concrete comprising the geopolymer cement of the invention and aggregate material. The invention further relates to a method for controlling open time in a geopolymer composition, wherein a sufficient quantity of the setting control composition is added such that the open time is between 30 and 120 minutes. The present invention provides particular uses in construction of walls, flooring, and roofing, especially lightweight prefabricated panels intended to be used as structural, insulating or cladding elements.

IMPROVED GEOPOLYMER CEMENT
20220185735 · 2022-06-16 · ·

The present invention provides a geopolymer cement, comprising: a geopolymer binder; and a setting control composition comprising: a viscosity control agent, a polymeric binder, and a retarding additive. The invention also relates to a geopolymer concrete comprising the geopolymer cement of the invention and aggregate material. The invention further relates to a method for controlling open time in a geopolymer composition, wherein a sufficient quantity of the setting control composition is added such that the open time is between 30 and 120 minutes. The present invention provides particular uses in construction of walls, flooring, and roofing, especially lightweight prefabricated panels intended to be used as structural, insulating or cladding elements.

Passivated cement accelerator

Cement compositions for primary cementing of well bores where a liquid mixture of pre-hydrated cementitious particles are combined with cement particles to form a cement composition. The pre-hydrated cementitious particles are encapsulated with the hydration product and are capable of being stored in a liquid for one day or longer

Passivated cement accelerator

Cement compositions for primary cementing of well bores where a liquid mixture of pre-hydrated cementitious particles are combined with cement particles to form a cement composition. The pre-hydrated cementitious particles are encapsulated with the hydration product and are capable of being stored in a liquid for one day or longer

System and method for making and applying a non-Portland cement-based material

A system and method for applying a construction material is provided. The system may include a batching and mixing device configured to mix blast furnace slag material, geopolymer material, alkali-based powder, and sand to generate a non-Portland cement-based material, the non-Portland cement-based material including 4% to 45% geopolymer material by weight; greater than 0% to 40% blast furnace slag material by weight, 10% to 45% alkali by weight, 20% to 90% sand by weight, less than 1% sulfate by weight, and/or no more than 5% calcium oxide by weight; a conduit configured to transport the non-Portland cement-based material from the batching and mixing device; and a nozzle configured to receive the non-Portland cement-based material and combine the transported non-Portland cement-based material with liquid to generate a partially liquefied non-Portland cement-based material, wherein the nozzle is further configured to pneumatically apply the partially liquefied non-Portland cement-based material to a surface.

System and method for making and applying a non-Portland cement-based material

A system and method for applying a construction material is provided. The system may include a batching and mixing device configured to mix blast furnace slag material, geopolymer material, alkali-based powder, and sand to generate a non-Portland cement-based material, the non-Portland cement-based material including 4% to 45% geopolymer material by weight; greater than 0% to 40% blast furnace slag material by weight, 10% to 45% alkali by weight, 20% to 90% sand by weight, less than 1% sulfate by weight, and/or no more than 5% calcium oxide by weight; a conduit configured to transport the non-Portland cement-based material from the batching and mixing device; and a nozzle configured to receive the non-Portland cement-based material and combine the transported non-Portland cement-based material with liquid to generate a partially liquefied non-Portland cement-based material, wherein the nozzle is further configured to pneumatically apply the partially liquefied non-Portland cement-based material to a surface.