A production line and process including a moving carrier web for transporting the panel, and a device for controlling thickness of a formed, but not yet set, fiber reinforced cementitious panel slurry on the web. The thickness control device may include an angled rigid plate for contacting a downstream end of the angled plate with the slurry on the moving carrier web and a mounting stand for mounting the angled rigid. The thickness control device may include a flat horizontal plate at a fixed height over the moving carrier for contacting the entire lower surface of the horizontal plate with a facer on the slurry on the moving carrier web. Or, the thickness control device may include the angled plate and include the horizontal plate that contacts the facer.

The invention provides a low density cement composition. The composition includes a cement component, a glass sphere component, a bentonite component, a fine calcium carbonate component, a medium calcium carbonate component, a silica sand component, and a silica flour component.

The invention provides a low density cement composition. The composition includes a cement component, a glass sphere component, a bentonite component, a fine calcium carbonate component, a medium calcium carbonate component, a silica sand component, and a silica flour component.

A method of controlling the equivalent circulating density of an epoxy resin, used to cement a wellbore, is provided. The method includes adjusting the cross sectional area of the annulus exit using a valve or other mechanism to increase or decrease the equivalent circulating density of the epoxy resin.

A method of controlling the equivalent circulating density of an epoxy resin, used to cement a wellbore, is provided. The method includes adjusting the cross sectional area of the annulus exit using a valve or other mechanism to increase or decrease the equivalent circulating density of the epoxy resin.

A coated insulation material comprising an insulation material substrate and a coating on at least part of a surface of the insulation material substrate and wherein the coating comprises 20 to 65 wt % alkali silicate based on the total weight of the cured coating and the alkali silicate comprises potassium silicate. Also described is an aqueous coating composition useful in providing the insulation material coating, a potassium silicate coating, methods of producing the coated insulation material and potassium silicate coating and kit of parts including an insulation material substrate and either the aqueous coating composition or the potassium silicate coating.

A coated insulation material comprising an insulation material substrate and a coating on at least part of a surface of the insulation material substrate and wherein the coating comprises 20 to 65 wt % alkali silicate based on the total weight of the cured coating and the alkali silicate comprises potassium silicate. Also described is an aqueous coating composition useful in providing the insulation material coating, a potassium silicate coating, methods of producing the coated insulation material and potassium silicate coating and kit of parts including an insulation material substrate and either the aqueous coating composition or the potassium silicate coating.

The present disclosure relates to composite materials comprising a resin and at least one sheet that comprise optionally cellulose filaments (CF), fillers and optionally reinforcing fibers as well as methods for the preparation thereof. The methods comprise impregnating the sheets comprising the cellulose filaments, fillers and optionally the reinforcing fibers or a stack thereof with resin. The composite materials can optionally comprise at least one other sheet, the at least one other sheet being different from the at least one sheet and comprising fibers chosen from wood pulp, fiberglass, natural fibers and mixtures thereof. The sheet can also be in the form of a panel of a preform.

The present disclosure relates to composite materials comprising a resin and at least one sheet that comprise optionally cellulose filaments (CF), fillers and optionally reinforcing fibers as well as methods for the preparation thereof. The methods comprise impregnating the sheets comprising the cellulose filaments, fillers and optionally the reinforcing fibers or a stack thereof with resin. The composite materials can optionally comprise at least one other sheet, the at least one other sheet being different from the at least one sheet and comprising fibers chosen from wood pulp, fiberglass, natural fibers and mixtures thereof. The sheet can also be in the form of a panel of a preform.

This application relates to making magnesium oxychloride boards. A magnesium oxychloride slurry is mixed by directing magnesium chloride, magnesium oxide, at least one phosphate, at least one inorganic salt, and water into a mixer and mixing these ingredients together to form a slurry. At least one filler is then mixed with the slurry. The slurry is directed to a mold. The mold is formed with the slurry to form a magnesium oxychloride board. The magnesium oxychloride board is then cured.