Method and composition for producing aggregates from cement and concrete, including residual or returned concrete. Exemplary methods involve the use of an aggregate-forming inducer that provides a surface anchoring site for cement paste to bond/adhere, such as shredded news print, cardboard, or mixtures thereof, and also including fiber materials such as polymers, glass, and other material fibers. The aggregate-forming inducer is mixed with fresh concrete until aggregates are formed.

Method and composition for producing aggregates from cement and concrete, including residual or returned concrete. Exemplary methods involve the use of an aggregate-forming inducer that provides a surface anchoring site for cement paste to bond/adhere, such as shredded news print, cardboard, or mixtures thereof, and also including fiber materials such as polymers, glass, and other material fibers. The aggregate-forming inducer is mixed with fresh concrete until aggregates are formed.

Embodiments of the invention are amendments to hot-mix asphalt (“HMA”) which open new price/performance areas to asphalt cement concrete (“ACC”) pavement. Equivalent-performing pavement may be made at lower cost, or higher-performing pavement may be made at equivalent-to-prior-art cost. The amendments, recycled asphalt pavement (“RAP”, and including recycled asphalt shingles [“RAS”]), and reinforcing fiber (aramid fiber) may be adjusted as described herein to achieve a desired price/performance target.

Embodiments of the invention are amendments to hot-mix asphalt (“HMA”) which open new price/performance areas to asphalt cement concrete (“ACC”) pavement. Equivalent-performing pavement may be made at lower cost, or higher-performing pavement may be made at equivalent-to-prior-art cost. The amendments, recycled asphalt pavement (“RAP”, and including recycled asphalt shingles [“RAS”]), and reinforcing fiber (aramid fiber) may be adjusted as described herein to achieve a desired price/performance target.

An anti-blast concrete and a method of fabricating an anti-blast structure member using such anti-blast concrete are disclosed. The composition of the anti-blast concrete according to the invention includes, in parts by weight, 1.0 part by weight of cement, 1.0 to 2.5 parts by weight of fine aggregates, 1.0 to 2.5 parts by weight of coarse aggregates, and a plurality of reinforcing fibers. The weight ratio of the reinforcing fibers to the cement ranges from 0.5% to 3%. The plurality of reinforcing fibers are a plurality of carbon fibers or a plurality of aramid fibers. A test body, made of the anti-blast concrete of the invention, has an average number of times of repeated impacts at an impact energy of 49.0 Joules equal to or larger than 41 times at 28 days of age.

An anti-blast concrete and a method of fabricating an anti-blast structure member using such anti-blast concrete are disclosed. The composition of the anti-blast concrete according to the invention includes, in parts by weight, 1.0 part by weight of cement, 1.0 to 2.5 parts by weight of fine aggregates, 1.0 to 2.5 parts by weight of coarse aggregates, and a plurality of reinforcing fibers. The weight ratio of the reinforcing fibers to the cement ranges from 0.5% to 3%. The plurality of reinforcing fibers are a plurality of carbon fibers or a plurality of aramid fibers. A test body, made of the anti-blast concrete of the invention, has an average number of times of repeated impacts at an impact energy of 49.0 Joules equal to or larger than 41 times at 28 days of age.

An asphalt-cement concrete (“ACC”) interlayer formed of a plant-mix material reinforced with aramid fibers, deposited at a thickness of at least one inch (1″) over a Portland-cement concrete (“PCC”) or ACC base, can extend the service life of a hot-mix asphalt (“HMA”) surface layer installed over the interlayer by retarding or preventing “reflected” cracks—cracks in the surface layer that correspond to cracks, damage and irregularities in the PCC or ACC base. When the surface layer's useable life has expired, it can be removed and replaced, and the interlayer can continue to protect the new surface layer.

An asphalt-cement concrete (“ACC”) interlayer formed of a plant-mix material reinforced with aramid fibers, deposited at a thickness of at least one inch (1″) over a Portland-cement concrete (“PCC”) or ACC base, can extend the service life of a hot-mix asphalt (“HMA”) surface layer installed over the interlayer by retarding or preventing “reflected” cracks—cracks in the surface layer that correspond to cracks, damage and irregularities in the PCC or ACC base. When the surface layer's useable life has expired, it can be removed and replaced, and the interlayer can continue to protect the new surface layer.

Reinforcing filaments or fibers, such as aromatic polyamide (aramid) fibers, can be reliably measured and consistently mixed into asphalt cement concrete by soaking the fibers in a wetting agent, then severing them to a desired length, and mixing the segments with other ACC ingredients. The wetting agent holds the fibers together loosely, so they can be distributed more uniformly throughout the ACC without clumping. The wetting agent soaks into the ACC mixture and/or evaporates, leaving the reinforcing fibers behind.

Reinforcing filaments or fibers, such as aromatic polyamide (aramid) fibers, can be reliably measured and consistently mixed into asphalt cement concrete by soaking the fibers in a wetting agent, then severing them to a desired length, and mixing the segments with other ACC ingredients. The wetting agent holds the fibers together loosely, so they can be distributed more uniformly throughout the ACC without clumping. The wetting agent soaks into the ACC mixture and/or evaporates, leaving the reinforcing fibers behind.