Patent classifications
C04B22/148
Filler Made from Sorted Waste Materials for the Production of Cement-bound Shaped Bodies
A filler for production of cement-bound shaped bodies, comprising a material group mixture of comminuted and sorted waste materials, conditioned with chemical reagents/compounds in the presence of water, wherein the material group mixture is composed of comminuted and sorted waste materials, selected from the following material groups: PPK: paper, paperboard, cardboard plastics inert material textiles wood
which are mixed according with a mass-related material group vector and then comminuted.
LIMESTONE CALCINED CLAY CEMENT (LC3) CONSTRUCTION COMPOSITION
A limestone calcined clay cement construction composition comprises a) a cementitious binder comprising one or more calcium silicate mineral phases and one or more calcium aluminate mineral phases, and having a Blaine surface area of at least 3800 cm.sup.2/g, in an amount of 180 to 400 kg per m.sup.3 of the freshly mixed construction composition; b) a supplementary cementitious material having a Dv90 of less than 200 μm, in a total amount of 50 to 100 parts by weight, relative to 100 parts by weight of cementitious binder a), the supplementary cementitious material comprising (b-1) a calcined clay material and (b-2) a carbonate rock powder in a weight ratio of (b-1) to (b-2) in the range of 0.5 to 2; c) optionally, an extraneous aluminate source; d) a sulfate source; and e) a polyol in an amount of 0.3 to 2.5 wt.-%, relative to the amount of cementitious binder a). The composition contains available aluminate, calculated as Al(OH).sub.4.sup.−, from the calcium aluminate mineral phases plus the optional extraneous aluminate source, per 100 g of cementitious binder a), in a total amount of at least 0.08 mol, if the amount of cementitious binder a) is in the range of 180 to less than 220 kg per m.sup.3 of the freshly mixed composition, at least 0.06 mol, if the amount of cementitious binder a) is in the range of 220 to less than 280 kg per m.sup.3 of the freshly mixed composition, and at least 0.05 mol, if the amount of cementitious binder a) is 280 kg or more per m.sup.3 of the freshly mixed composition; and the molar ratio of total available aluminate to sulfate is 0.4 to 2.0. The construction composition further comprises f) an ettringite formation controller comprising (i) glyoxylic acid, a glyoxylic acid salt and/or a glyoxylic acid derivative; and (ii) at least one of (ii-a) a borate source and (ii-b) a carbonate source, wherein the carbonate source is selected from inorganic carbonates having an aqueous solubility of 0.1 g.Math.L.sup.−1 or more, organic carbonates, and mixtures thereof; and g) a co-retarder selected from (g-1) α-hydroxy monocarboxylic acids and salts thereof, (g-2) phosphonic acids and salts thereof, (g-3) polycarboxylic acids and salts thereof, and mixtures thereof. The limestone calcined clay cement construction composition is a reduced carbon footprint composition and exhibits high early strength, high final strength, sufficient open time and high durability. Ingredients of the construction composition are abundantly available.
LIMESTONE CALCINED CLAY CEMENT (LC3) CONSTRUCTION COMPOSITION
A limestone calcined clay cement construction composition comprises a) a cementitious binder comprising one or more calcium silicate mineral phases and one or more calcium aluminate mineral phases, and having a Blaine surface area of at least 3800 cm.sup.2/g, in an amount of 180 to 400 kg per m.sup.3 of the freshly mixed construction composition; b) a supplementary cementitious material having a Dv90 of less than 200 μm, in a total amount of 50 to 100 parts by weight, relative to 100 parts by weight of cementitious binder a), the supplementary cementitious material comprising (b-1) a calcined clay material and (b-2) a carbonate rock powder in a weight ratio of (b-1) to (b-2) in the range of 0.5 to 2; c) optionally, an extraneous aluminate source; d) a sulfate source; and e) a polyol in an amount of 0.3 to 2.5 wt.-%, relative to the amount of cementitious binder a). The composition contains available aluminate, calculated as Al(OH).sub.4.sup.−, from the calcium aluminate mineral phases plus the optional extraneous aluminate source, per 100 g of cementitious binder a), in a total amount of at least 0.08 mol, if the amount of cementitious binder a) is in the range of 180 to less than 220 kg per m.sup.3 of the freshly mixed composition, at least 0.06 mol, if the amount of cementitious binder a) is in the range of 220 to less than 280 kg per m.sup.3 of the freshly mixed composition, and at least 0.05 mol, if the amount of cementitious binder a) is 280 kg or more per m.sup.3 of the freshly mixed composition; and the molar ratio of total available aluminate to sulfate is 0.4 to 2.0. The construction composition further comprises f) an ettringite formation controller comprising (i) glyoxylic acid, a glyoxylic acid salt and/or a glyoxylic acid derivative; and (ii) at least one of (ii-a) a borate source and (ii-b) a carbonate source, wherein the carbonate source is selected from inorganic carbonates having an aqueous solubility of 0.1 g.Math.L.sup.−1 or more, organic carbonates, and mixtures thereof; and g) a co-retarder selected from (g-1) α-hydroxy monocarboxylic acids and salts thereof, (g-2) phosphonic acids and salts thereof, (g-3) polycarboxylic acids and salts thereof, and mixtures thereof. The limestone calcined clay cement construction composition is a reduced carbon footprint composition and exhibits high early strength, high final strength, sufficient open time and high durability. Ingredients of the construction composition are abundantly available.
Accelerated cement composition for reducing corrosion of wellbore casings
A method of reducing corrosion in tubular strings installed in wellbores includes dispensing an accelerated cement composition into a wellbore annulus, a casing-casing annulus, or both, the accelerated cement composition comprising a cement composition and an accelerant composition, where: the cement composition comprises a cement precursor and water; the accelerant composition comprises triethanolamine; and a concentration of the triethanolamine in the accelerated cement composition is greater than or equal to 10,000 parts per million by weight; allowing the accelerated cement composition to cure in the annulus to form a cured cement, where the triethanolamine reacts with a metal of the tubular string, the reaction forming a protective layer on the surfaces of the tubular string that inhibits dissolution of iron from the metal of the tubular string.
Accelerated cement composition for reducing corrosion of wellbore casings
A method of reducing corrosion in tubular strings installed in wellbores includes dispensing an accelerated cement composition into a wellbore annulus, a casing-casing annulus, or both, the accelerated cement composition comprising a cement composition and an accelerant composition, where: the cement composition comprises a cement precursor and water; the accelerant composition comprises triethanolamine; and a concentration of the triethanolamine in the accelerated cement composition is greater than or equal to 10,000 parts per million by weight; allowing the accelerated cement composition to cure in the annulus to form a cured cement, where the triethanolamine reacts with a metal of the tubular string, the reaction forming a protective layer on the surfaces of the tubular string that inhibits dissolution of iron from the metal of the tubular string.
LIQUID REGULATOR FOR ULTRA-DISPERSED, HIGH-MUD-RESISTANCE, HIGH-FOAM-STABILITY, LOW-SHRINKAGE AND ENHANCED AUTOCLAVED AERATED CONCRETE, AND PREPARATION METHOD AND APPLICATION THEREOF
Disclosed is a liquid regulator for ultra-dispersed, high-mud-resistance, high-foam-stability, low-shrinkage and enhanced autoclaved aerated concrete, which comprises the following ingredients in parts by weight: 75 parts to 85 parts of hyperdispersant; 5 parts to 10 parts of anti-mud agent; 1 part to 3 parts of shrinkage reducing ingredient; 10 parts to 20 parts of reinforcing ingredient; and 0.05 part to 0.1 part of foam stabilizing ingredient; and the invention further discloses a preparation and application thereof. By adding the liquid regulator into the autoclaved aerated concrete, the effects of ultra-dispersion, high mud resistance, high foam stability, low shrinkage and performance enhancement can be achieved.
ACCELERATOR FOR MINERAL BINDER COMPOSITIONS
An accelerator for mineral binder compositions, especially for mortars or concrete, including: aluminium sulfate, at least one pozzolane, optionally at least one defoamer, and water. The accelerator is particularly useful for shotcrete, in the field of free-forming construction, or for additive manufacturing.
ACCELERATOR FOR MINERAL BINDER COMPOSITIONS
An accelerator for mineral binder compositions, especially for mortars or concrete, including: aluminium sulfate, at least one pozzolane, optionally at least one defoamer, and water. The accelerator is particularly useful for shotcrete, in the field of free-forming construction, or for additive manufacturing.
METHOD FOR PRODUCING A COMPOSITE INSULATING MINERAL CONSTRUCTION ELEMENT
A method for producing a composite insulating mineral construction element includes filling the cavity of a construction element including at least one cavity delimited by at least one inner wall at least partially having a water absorption rate of more than 5 g/(m.sup.2.Math.s) at 10 minutes according to standard NF EN 772-11 of August 2011 with a foamed cement slurry including a cement being an hydraulic binder including a proportion of at least 50% by weight of calcium oxide CaO and silicone dioxide SiO.sub.2, a metal salt selected from an aluminium, magnesium or iron salt and mixtures thereof, and a cellulose ether; and leaving the foamed cement slurry to set within the cavity resulting in the formation of a mineral foam, wherein the foamed cement slurry includes from 0.01 to 0.2% by weight of cellulose ether, relative to the weight of cement.
METHOD FOR PRODUCING A COMPOSITE INSULATING MINERAL CONSTRUCTION ELEMENT
A method for producing a composite insulating mineral construction element includes filling the cavity of a construction element including at least one cavity delimited by at least one inner wall at least partially having a water absorption rate of more than 5 g/(m.sup.2.Math.s) at 10 minutes according to standard NF EN 772-11 of August 2011 with a foamed cement slurry including a cement being an hydraulic binder including a proportion of at least 50% by weight of calcium oxide CaO and silicone dioxide SiO.sub.2, a metal salt selected from an aluminium, magnesium or iron salt and mixtures thereof, and a cellulose ether; and leaving the foamed cement slurry to set within the cavity resulting in the formation of a mineral foam, wherein the foamed cement slurry includes from 0.01 to 0.2% by weight of cellulose ether, relative to the weight of cement.