C04B35/106

Refractory material and casting nozzle

A refractory material contains: 40 mass % or more of MgO; 4 to 30 mass % of a free carbon component; and one or more of B.sub.2O.sub.3, P.sub.2O.sub.5, SiO.sub.2 and TiO.sub.2, in a total amount of 0.3 to 3 mass %, with the remainder being at least one other type of additional refractory component. A void layer exists in an interface between a carbon-containing matrix microstructure residing at least on opposite sides of a maximum-size one of a plurality of MgO-containing particles in the refractory material, and the maximum-size MgO-containing particle. A sum of respective thicknesses of the void layer at two positions on the opposite sides is 0.2 to 3.0% of a ratio with respect to particle size of the maximum-size MgO-containing particle. An inorganic compound of MgO and the one or more of B.sub.2O.sub.3, P.sub.2O.sub.5, SiO.sub.2 and TiO.sub.2 exists entirety or partially in a surface of each of the MgO-containing particles.

Glass manufacturing apparatus and methods

Low-carbon monolithic refractories are provided. Methods of manufacturing glass employing low-carbon monolithic refractories are also provided. Methods and apparatuses for glass manufacture for reducing the formation of carbon dioxide blisters during glass manufacture are also provided.

Glass manufacturing apparatus and methods

Low-carbon monolithic refractories are provided. Methods of manufacturing glass employing low-carbon monolithic refractories are also provided. Methods and apparatuses for glass manufacture for reducing the formation of carbon dioxide blisters during glass manufacture are also provided.

Method for producing a component from ceramic materials

The invention relates to a method for producing a component from ceramic materials in which a plurality of layers are applied to a base body by means of screen printing or template printing, said layers being formed from a ceramic material, in each case in a defined geometry above one another in the form of a paste or suspension in which powdery ceramic material and at least one binder are included. At least one region is formed here within at least one layer having a defined thickness and geometry composed of a further material that can be removed in a thermal treatment and that is likewise applied in the form of a paste or suspension by means of screen printing or template printing. Electrically functional structures composed of an electrically conductive or semiconductive material are applied to and/or formed on and/or in at least of the ceramic layers prior to the application of a further ceramic layer. The layer structure is then sintered in a thermal heat treatment, with the further material being removed and at least one hollow space being formed with defined dimensions of width, length, and height.

Method for producing a component from ceramic materials

The invention relates to a method for producing a component from ceramic materials in which a plurality of layers are applied to a base body by means of screen printing or template printing, said layers being formed from a ceramic material, in each case in a defined geometry above one another in the form of a paste or suspension in which powdery ceramic material and at least one binder are included. At least one region is formed here within at least one layer having a defined thickness and geometry composed of a further material that can be removed in a thermal treatment and that is likewise applied in the form of a paste or suspension by means of screen printing or template printing. Electrically functional structures composed of an electrically conductive or semiconductive material are applied to and/or formed on and/or in at least of the ceramic layers prior to the application of a further ceramic layer. The layer structure is then sintered in a thermal heat treatment, with the further material being removed and at least one hollow space being formed with defined dimensions of width, length, and height.

Refractory articles and methods for forming same

A refractory article can include a body including a content of alumina of at least 60 wt %, a content of silica of not greater than 20 wt %, a content of zirconia of not greater than 20 wt % for a total weight of the body. In a particular embodiment, the body includes a third phase including composite grains including mullite and zirconia. The third phase including the composite grains can be present within a range including at least 1 wt % and not greater than 35 wt % for a total weight of the body.

Refractory articles and methods for forming same

A refractory article can include a body including a content of alumina of at least 60 wt %, a content of silica of not greater than 20 wt %, a content of zirconia of not greater than 20 wt % for a total weight of the body. In a particular embodiment, the body includes a third phase including composite grains including mullite and zirconia. The third phase including the composite grains can be present within a range including at least 1 wt % and not greater than 35 wt % for a total weight of the body.

Sintered zirconia mullite refractory composite, methods for its production and use thereof

The present invention relates to a zirconia mullite refractory composite comprising 55 wt.-% to 65 wt.-% Al.sub.2O.sub.3, 15 wt.-% to 25 wt.-% SiO.sub.2, 15 wt.-% to 25 wt.-% ZrO.sub.2 and less than 3 wt.-% raw material based impurities, whereby the mineralogical composition of the composite comprises 65 wt.-% to 85 wt.-% mullite and 15 wt.-% to 35 wt.-% zirconia.

Sintered zirconia mullite refractory composite, methods for its production and use thereof

The present invention relates to a zirconia mullite refractory composite comprising 55 wt.-% to 65 wt.-% Al.sub.2O.sub.3, 15 wt.-% to 25 wt.-% SiO.sub.2, 15 wt.-% to 25 wt.-% ZrO.sub.2 and less than 3 wt.-% raw material based impurities, whereby the mineralogical composition of the composite comprises 65 wt.-% to 85 wt.-% mullite and 15 wt.-% to 35 wt.-% zirconia.

Refractory product for casting of steel, and plate for sliding nozzle device

Disclosed is a refractory product for casting of steel, which is capable of forming a dense surface layer which is high in terms of a slag infiltration suppressing ability and strong, in a surface region thereof efficiently or sufficiently or in an optimum state. The refractory product contains 1 mass % or more of free carbon, and 2 mass % to 15 mass % of an aluminum component as metal, with the remainder comprising a refractory material as a main composition, wherein the refractory product has a permeability of 1×10.sup.−16 m.sup.2 to 15×10.sup.−16m.sup.2.