Patent classifications
C04B35/117
METHOD OF FABRICATING A FIBER PREFORM FILLED WITH REFRACTORY CERAMIC PARTICLES
A method of fabricating a fiber preform filled with refractory ceramic particles, includes placing a fiber texture including refractory ceramic fibers in a mold cavity; injecting a slip including a powder of refractory ceramic particles present in a liquid medium, the slip being injected into the pores of the fiber texture present in the mold cavity, injection being performed through at least a first face or a first edge of the fiber texture; and draining the liquid medium of the slip that has penetrated into the fiber texture through the porous material part, the draining being performed at least through a second face or a second edge of the fiber texture different from the first face or the first edge, the porous material part also serving to retain the refractory particle powder in the pores of the fiber texture to obtain a fiber preform filled with refractory particles.
HARVESTING ENERGY FROM COMPOSITE AIRCRAFT ENGINE COMPONENTS
The present disclosure is directed to an engine component for a gas turbine engine, the engine component including a substrate that includes a composite fiber and defines a surface. An energy harvesting fiber is positioned within the substrate.
Ceramic powder, method of manufacturing the same, and method for laser sinter molding
Disclosed is a method of manufacturing a ceramic powder, which includes forming a slurry by mixing of first ceramic particles, binder and water, spraying and drying the slurry to form a first ceramic core portion, and thermally treating and shaping the first ceramic core portion. The first ceramic core portion has a first flexural strength and a first coefficient of thermal expansion. The method further includes forming another slurry to form a second ceramic shell portion formed by second ceramic particles and covering the first ceramic core portion. The second ceramic shell portion has a second flexural strength and a second coefficient of thermal expansion. The ceramic powder is formed by thermally treating and shaping the first ceramic core portion and the second ceramic shell portion.
Ceramic powder, method of manufacturing the same, and method for laser sinter molding
Disclosed is a method of manufacturing a ceramic powder, which includes forming a slurry by mixing of first ceramic particles, binder and water, spraying and drying the slurry to form a first ceramic core portion, and thermally treating and shaping the first ceramic core portion. The first ceramic core portion has a first flexural strength and a first coefficient of thermal expansion. The method further includes forming another slurry to form a second ceramic shell portion formed by second ceramic particles and covering the first ceramic core portion. The second ceramic shell portion has a second flexural strength and a second coefficient of thermal expansion. The ceramic powder is formed by thermally treating and shaping the first ceramic core portion and the second ceramic shell portion.
CERAMIC COMPOSITE MATERIAL
A process for manufacturing ceramic-metal composite material, comprises dissolving ceramic powder into water to obtain an aqueous solution of ceramic; mixing metal powder having a multimodal particle size where largest particle size is one fourth of the minimum dimension of a device, with the aqueous solution of ceramic to obtain a powder containing ceramic precipitated on the surface of metal particles; mixing the powder containing ceramic precipitated on the surface of the metal particles, with ceramic powder having a particle size below 50 μm, to obtain a powder mixture; adding saturated aqueous solution of ceramic to the powder mixture to obtain an aqueous composition containing ceramic and metal; compressing the aqueous composition to form a disc of ceramic-metal composite material containing ceramic and metal; and removing water from the ceramic-metal composite material; wherein ceramic content of the disc is 10 vol-% to 35 vol-%. Alternatively, ceramic-ceramic composite material may be manufactured.
METHOD FOR MANUFACTURING SINTERED BODY
Disclosed is a method for manufacturing a sintered body by sintering with laser irradiation, the method for manufacturing a sintered body, including: a raw material providing step of providing a raw material containing a ceramic powder and a laser absorbing oxide having an absorption rate at a laser wavelength higher by 5% or more than that of the ceramic powder; an article forming step of forming an article formed from the raw material, an article partially including a region consisting of only the raw material, or an article formed from the raw material and formed on a base material; and a sintering step of irradiating the article with a laser to form a sintered portion.
METHOD FOR MANUFACTURING SINTERED BODY
Disclosed is a method for manufacturing a sintered body by sintering with laser irradiation, the method for manufacturing a sintered body, including: a raw material providing step of providing a raw material containing a ceramic powder and a laser absorbing oxide having an absorption rate at a laser wavelength higher by 5% or more than that of the ceramic powder; an article forming step of forming an article formed from the raw material, an article partially including a region consisting of only the raw material, or an article formed from the raw material and formed on a base material; and a sintering step of irradiating the article with a laser to form a sintered portion.
POLYMER YARNS FOR FABRIC STABILITY AND UNIFORMITY, PLIES MANUFACTURED THEREFROM AND ARTICLES COMPRISING THE SAME
Disclosed herein is a composite ply comprising fill and warp tows; or optional axial and bias tows; wherein one or more of the fill tows and/or the warp tows or wherein one or more of the optional axial and/or bias tows comprise a polymer yarn while the remaining portion of the fill tows and/or the warp tows or the remaining portion of the bias and/or optional axial tows comprise the polymer yarn; and wherein the polymer yarn is melted to bond to the fill or warp tows to prevent removal from the ply.
METHOD FOR MANUFACTURING SPUTTERING TARGET
A sputtering target including an oxide with a low impurity concentration is provided. Provided is a method for manufacturing a sputtering target, including a first step of preparing a mixture including indium, zinc, an element M (the element M is aluminum, gallium, yttrium, or tin), and oxygen; a second step of raising a temperature of the mixture from a first temperature to a second temperature in a first atmosphere containing nitrogen at a concentration of higher than or equal to 90 vol % and lower than or equal to 100 vol %; and a third step of lowering the temperature of the mixture from the second temperature to a third temperature in a second atmosphere containing oxygen at a concentration of higher than or equal to 10 vol % and lower than or equal to 100 vol %.
THIN PLY HIGH TEMPERATURE COMPOSITES
A method of fabricating a laminar composite article, includes steps of spreading a plurality of continuous fiber tows from a spool to form a first ply layer having a substantially consistent layer thickness, applying a binder to the spread plurality of continuous fiber tows, curing the plurality of continuous fiber tows and applied binder at a cure temperature less than a thermal decomposition temperature of the binder, and processing the cured plurality of continuous fiber tows at a post-cure temperature greater than the cure temperature.