C04B35/185

Method for applying discriminating layer onto porous ceramic filters

A porous discriminating layer is formed on a ceramic support having at least one porous wall by (a) establishing a flow of a gas stream containing agglomerates of particles and (b) calcining said deposited layer to form the discriminating layer. At least a portion of the particles are of a sinter-resistant material or a sinter-resistant material precursor. The particles have a size from 0.01 to 5 microns and the agglomerates have a size of from 10 to 200 microns. This method is an inexpensive and effective route to forming a discriminating layer onto the porous wall.

Method for applying discriminating layer onto porous ceramic filters

A porous discriminating layer is formed on a ceramic support having at least one porous wall by (a) establishing a flow of a gas stream containing agglomerates of particles and (b) calcining said deposited layer to form the discriminating layer. At least a portion of the particles are of a sinter-resistant material or a sinter-resistant material precursor. The particles have a size from 0.01 to 5 microns and the agglomerates have a size of from 10 to 200 microns. This method is an inexpensive and effective route to forming a discriminating layer onto the porous wall.

ANTIOXIDANTS IN GREEN CERAMIC BODIES CONTAINING VARIOUS OILS FOR IMPROVED FIRING

Green ceramic mixture for extruding into an extruded green body includes one or more inorganic components selected from the group consisting of ceramic ingredients, inorganic ceramic-forming ingredients, and combinations thereof, at least one mineral oil, and from about 0.01 wt % to about 0.45 wt % of an antioxidant based on a total weight of the inorganic component(s), by super addition. The mineral oil has a kinematic viscosity of ≥about 1.9 cSt at 100° C. The at least one antioxidant may have a degradation-rate peak temperature that is greater than the degradation-rate peak temperature of the at least one mineral oil. In some embodiments, the at least one mineral oil includes greater than about 20 wt % alkanes with greater than 20 carbons, based on a total weight of the at least one mineral oil. Methods of making an unfired extruded body using the batch mixture are also disclosed.

METHODS OF MAKING PLUGGED HONEYCOMB BODIES WITH CEMENT PATTIES
20220033318 · 2022-02-03 ·

A method of plugging a honeycomb body includes mixing a plugging mixture at a mixing temperature, wherein the plugging mixture comprises a plurality of inorganic particles, inorganic binder, organic binder, and water; dispensing the plugging mixture into a patty mold at a dispensing temperature; cooling the plugging mixture within the patty mold to a cooled temperature, such that a cement patty is formed; and pressing the cement patty into a plurality of channels in a honeycomb body, wherein the mixing temperature and the dispensing temperature are above a hydration point temperature of the organic binder in the plugging mixture, and the cooled temperature is below the hydration point temperature of the organic binder in the plugging mixture.

METHODS OF MAKING PLUGGED HONEYCOMB BODIES WITH CEMENT PATTIES
20220033318 · 2022-02-03 ·

A method of plugging a honeycomb body includes mixing a plugging mixture at a mixing temperature, wherein the plugging mixture comprises a plurality of inorganic particles, inorganic binder, organic binder, and water; dispensing the plugging mixture into a patty mold at a dispensing temperature; cooling the plugging mixture within the patty mold to a cooled temperature, such that a cement patty is formed; and pressing the cement patty into a plurality of channels in a honeycomb body, wherein the mixing temperature and the dispensing temperature are above a hydration point temperature of the organic binder in the plugging mixture, and the cooled temperature is below the hydration point temperature of the organic binder in the plugging mixture.

THREE-DIMENSIONAL OBJECT PRODUCING METHOD, THREE-DIMENSIONAL OBJECT PRODUCING APPARATUS, AND THREE-DIMENSIONAL OBJECT
20220032540 · 2022-02-03 ·

Provided is a three-dimensional object producing method for producing a three-dimensional object using primary particles containing at least a ceramic material, the three-dimensional object producing method including: a forming step of forming a layer using secondary particles containing the primary particles and a binder resin; and an applying step of applying a liquid for dissolving the binder resin to the layer formed in the forming step, wherein a central particle diameter of the primary particles is 5 micrometers or less.

HONEYCOMB FILTER
20220305478 · 2022-09-29 · ·

A honeycomb filter includes a honeycomb structure having a porous partition wall disposed to surround a plurality of cells; and a plugging portion provided at one end of the cell, wherein the honeycomb structure has an inflow side region including a range of up to at least 30% with respect to the total length of the honeycomb structure with the inflow end face as the starting point and an outflow side region including a range of up to at least 20% with respect to the total length of the honeycomb structure with the outflow end face as the starting point, in the extending direction of the cell of the honeycomb structure, an average pore diameter of the partition wall in the inflow side region is 9 to 14 μm and an average pore diameter of the partition wall in the outflow side region is 15 to 20 μm.

COMPOSITE SINTERED BODY, HONEYCOMB STRUCTURE, ELECTRICALLY HEATED CATALYST, AND METHOD OF MANUFACTURING COMPOSITE SINTERED BODY

A composite sintered body contains a silicon phase which is a main phase, a cordierite phase, and an amorphous phase containing Si. Further, the volume resistivity thereof at a room temperature is not lower than 0.1Ω.Math.cm and not higher than 2.5Ω.Math.cm.

COMPOSITE SINTERED BODY, HONEYCOMB STRUCTURE, ELECTRICALLY HEATED CATALYST, AND METHOD OF MANUFACTURING COMPOSITE SINTERED BODY

A composite sintered body contains a silicon phase which is a main phase, a cordierite phase, and an amorphous phase containing Si. Further, the volume resistivity thereof at a room temperature is not lower than 0.1Ω.Math.cm and not higher than 2.5Ω.Math.cm.

REFRACTORY METAL INKS AND RELATED SYSTEMS FOR AND METHODS OF MAKING HIGH-MELTING-POINT ARTICLES
20170226362 · 2017-08-10 · ·

Thin films of precious metals such as platinum and gold have the required ability to withstand high temperatures, but in pure form can suffer from grain growth, agglomeration and dewetting at high temperature. Grain boundaries must therefore be pinned by alloying with other metals and/or by inclusion of non-metallic nanoparticles. While such bulk materials are known in the prior art, they have not existed previously as printable inks that can be deposited by additive manufacturing direct-write methods. These materials have been formulated for the first time as alloy and composite inks so that they may be applied by direct-write additive manufacturing techniques directly onto three-dimensional components or on high temperature substrates that can be adhered to complex components.