Patent classifications
C04B35/589
Formulations for 3D printing of isocyanate-modified polysilazanes or polycarbosilanes
Some variations provide a preceramic resin precursor formulation comprising: first molecules comprising at least one SiN bond and/or at least one SiC bond; and second molecules of the formula R.sub.4NCO or R.sub.4NCS, wherein R.sub.4 is a UV-active functional group. In some embodiments, R.sub.4 is selected from acrylate, methacrylate, vinyl ether, epoxide, oxetane, thiol, or a combination thereof. The first and second molecules are reacted with an isocyanate or isothiocyanate to form third molecules, providing a preceramic radiation-curable resin composition. The resin composition contains at least one SiN bond and/or at least one SiC bond in the main chain of the third molecules. Side chains of the third molecules may be selected from hydrogen, unsubstituted or substituted hydrocarbon groups, halides, esters, amines, hydroxyl, or cyano. The resin composition may be 3D printed and thermally treated to generate a ceramic material.
Method of densifying a ceramic matrix composite using a filled tackifier
A method of producing an enhanced ceramic matrix composite includes applying a tackifier compound to a fiber preform. The tackifier compound includes inorganic filler particles. The method further includes modifying the tackifier compound such that the inorganic filler particles remain interspersed throughout the fiber preform, and occupy pores of fiber preform.
Method of densifying a ceramic matrix composite using a filled tackifier
A method of producing an enhanced ceramic matrix composite includes applying a tackifier compound to a fiber preform. The tackifier compound includes inorganic filler particles. The method further includes modifying the tackifier compound such that the inorganic filler particles remain interspersed throughout the fiber preform, and occupy pores of fiber preform.
Method of densifying a ceramic matrix composite using a filled tackifier
A method of producing an enhanced ceramic matrix composite includes applying a tackifier compound to a fiber preform. The tackifier compound includes inorganic filler particles. The method further includes modifying the tackifier compound such that the inorganic filler particles remain interspersed throughout the fiber preform, and occupy pores of fiber preform.
Method of densifying a ceramic matrix composite using a filled tackifier
A method of producing an enhanced ceramic matrix composite includes applying a tackifier compound to a fiber preform. The tackifier compound includes inorganic filler particles. The method further includes modifying the tackifier compound such that the inorganic filler particles remain interspersed throughout the fiber preform, and occupy pores of fiber preform.
Formulations for 3D printing of isothiocyanate-modified polysilazanes or polycarbosilanes
Some variations provide a preceramic resin precursor formulation comprising: first molecules containing at least one SiN bond and/or at least one SiC bond; and second molecules of the formula R.sub.4NCS, wherein R.sub.4 may be a UV-active functional group. In some embodiments, R.sub.4 is selected from ethynyl, vinyl, allyl, acrylate, methacrylate, vinyl ether, epoxide, oxetane, thiol, thioketone, isothiocyanate, or combinations thereof. The first and second molecules are reacted with an isothiocyanate to form third molecules, providing a preceramic radiation-curable resin composition. The resin composition contains at least one SiN bond and/or at least one SiC bond in the main chain of the third molecules. Side chains of the third molecules may be selected from hydrogen, unsubstituted or substituted hydrocarbon groups, halides, esters, amines, hydroxyl, or cyano. The resin composition may be 3D printed and thermally treated to generate a ceramic material.
Formulations for 3D printing of isothiocyanate-modified polysilazanes or polycarbosilanes
Some variations provide a preceramic resin precursor formulation comprising: first molecules containing at least one SiN bond and/or at least one SiC bond; and second molecules of the formula R.sub.4NCS, wherein R.sub.4 may be a UV-active functional group. In some embodiments, R.sub.4 is selected from ethynyl, vinyl, allyl, acrylate, methacrylate, vinyl ether, epoxide, oxetane, thiol, thioketone, isothiocyanate, or combinations thereof. The first and second molecules are reacted with an isothiocyanate to form third molecules, providing a preceramic radiation-curable resin composition. The resin composition contains at least one SiN bond and/or at least one SiC bond in the main chain of the third molecules. Side chains of the third molecules may be selected from hydrogen, unsubstituted or substituted hydrocarbon groups, halides, esters, amines, hydroxyl, or cyano. The resin composition may be 3D printed and thermally treated to generate a ceramic material.
Single phase fiber reinforced ceramic matrix composites
Ceramic composite materials that are reinforced with carbide fibers can exhibit ultra-high temperature resistance. For example, such materials may exhibit very low creep at temperatures of up to 2700 F. (1480 C.). The present composites are specifically engineered to exhibit matched thermodynamically stable crystalline phases between the materials included within the composite. In other words, the reinforcing fibers, a debonding interface layer disposed over the reinforcing fibers, and the matrix material of the composite may all be of the same crystalline structural phase (all hexagonal), for increased compatibility and improved properties. Such composite materials may be used in numerous applications.
Single phase fiber reinforced ceramic matrix composites
Ceramic composite materials that are reinforced with carbide fibers can exhibit ultra-high temperature resistance. For example, such materials may exhibit very low creep at temperatures of up to 2700 F. (1480 C.). The present composites are specifically engineered to exhibit matched thermodynamically stable crystalline phases between the materials included within the composite. In other words, the reinforcing fibers, a debonding interface layer disposed over the reinforcing fibers, and the matrix material of the composite may all be of the same crystalline structural phase (all hexagonal), for increased compatibility and improved properties. Such composite materials may be used in numerous applications.
MODIFIED POLYMER DERIVED CERAMICS FOR ADDITIVE MANUFACTURING, ADDITIVE MANUFACTURING USING SAME, AND CERAMIC BODIES MANUFACTURED THEREBY
Pre-ceramic particle solutions can prepared by a Coordinated-PDC process, a Direct-PDC process or a Coordinated-Direct-PDC process. The pre-ceramic particle solution includes a polymer selected from the group consisting of (i) an organic polymer including a metal or metalloid cation, (ii) a first organometallic polymer and (iii) a second organometallic polymer including a metal or metalloid cation different from a metal in the second organometallic polymer, a plurality of particles selected from the group consisting of (a) a ceramic fuel particle and (b) a moderator particle, a dispersant, and a polymerization initiator. The pre-ceramic particle solution can be supplied to an additive manufacturing process, such as digital light projection, and made into a structure (which is pre-ceramic particle green body) that can then be debinded to form a polymer-derived ceramic sintered body. In some embodiments, the polymer-derived ceramic sintered body is a component or structure for fission reactors.