A method of producing a ceramic core for investment casting is provided. The method includes injecting a slurry into a disposable die. The slurry includes ceramic particles, a binder, and carbon fibers. The method also includes a first heating to eliminate the disposable die, leaving a cured ceramic core including the ceramic particles, binder, and carbon fibers.

The present invention relates to surface-treated prepreg composites and corresponding methods of surface treating an inorganic fabric to form a surface-treated fabric reinforced prepreg composite. The method comprises infiltrating an inorganic fabric with a first slurry mixture to form an infiltrated fabric; optionally drying the infiltrated fabric; infiltrating an inorganic paper with a second slurry mixture to form an infiltrated paper; optionally drying the infiltrated paper; and applying the infiltrated paper to at least one surface of the infiltrated fabric to form a surface-treated prepreg composite.

The present invention provides a zirconia sintered body containing a fluorescent agent and having excellent translucency and excellent strength. The present invention also provides a zirconia shaped body and a zirconia calcined body from which the zirconia sintered body can be obtained. The present invention relates to a zirconia sintered body comprising a fluorescent agent, wherein the zirconia sintered body comprises 4.5 to 9.0 mol % yttria, and has a crystal grain size of 180 nm or less, and a three-point flexural strength of 500 MPa or more. The present invention relates to a zirconia shaped body comprising a fluorescent agent, wherein the zirconia shaped body comprises 4.5 to 9.0 mol % yttria, and has a three-point flexural strength of 500 MPa or more after being sintered at 1,100° C. for 2 hours under ordinary pressure, and a crystal grain size of 180 nm or less after being sintered at 1,100° C. for 2 hours under ordinary pressure. The present invention relates to a zirconia calcined body comprising a fluorescent agent, wherein the zirconia calcined body comprises 4.5 to 9.0 mol % yttria, and has a three-point flexural strength of 500 MPa or more after being sintered at 1,100° C. for 2 hours under ordinary pressure, and a crystal grain size of 180 nm or less after being sintered at 1,100° C. for 2 hours under ordinary pressure.

A ceramic slurry for forming a ceramic article includes a binder, a first plurality of ceramic particles having a first morphology, a second plurality of ceramic particles having a second morphology that is different from the first morphology; and a photoinitiator. A method for using this slurry for fabricating ceramic articles is presented as well.

Insulating ceramic panels and methods of forming insulating ceramic panels are disclosed herein. The insulating ceramic panels include a plurality of hollow particles and an oxide binder. The plurality of hollow particles are formed from a hollow particle material that includes a metal oxide. The plurality of hollow particles defines an average equivalent particle diameter of at least 10 micrometers (μm) and at most 500 μm. In addition, the plurality of hollow particles defines an average wall thickness that is at least 3% and at most 30% of the average equivalent particle diameter. The oxide binder material attaches each hollow particle to at least one other hollow particle and differs from the hollow particle material. The insulating ceramic panels define a particle-enclosed void volume fraction, which is enclosed within the plurality of hollow particles, and an interstitial void volume fraction, which is defined within an interstitial space among the plurality of hollow particles.

A method for preparing a slurry for photocuring 3D printing is provided, comprising the steps of: mixing monomer molecules of a thermosensitive hydrogel, a photocuring initiator, a crosslinking agent, a solvent, and a ceramic material to obtain the slurry. a method for manufacturing photocuring 3D printed articles is further provided, comprising using the slurry as a raw material, performing a 3D printing procedure by a photocuring 3D printer to obtain a green compact of a 3D printed article; and coating oil to the green compact of the 3D printed article, followed by heating and sintering the oil-coated article, to obtain the 3D printed article.

An example article according to the present disclosure includes, among other possible things, a metallic substrate, and a bond coat on the metallic substrate. The bond coat includes a matrix phase, gettering particles in the matrix phase, wherein the gettering particles are reactive with oxidants, and a dispersion of matrix modifier particles in the matrix phase. The example article also includes a diffusion barrier between the bond coat and the metallic substrate, wherein the diffusion barrier is configured to inhibit diffusion of components from the bond coat into the metallic substrate. An example composite material and method of applying a barrier to a substrate are also disclosed.

A method of manufacturing a CMC structure includes infiltrating a porous substrate with a composite material and performing a first densification on the infiltrated porous substrate, forming a first densified porous substrate, wherein the first densification includes techniques selected from the group of techniques comprising photonic curing, photonic sintering, pulsed thermal heating, or combinations thereof.

A fabrication apparatus for fabricating ceramic structures of controlled size and composition is provided. The fabrication apparatus includes an additive manufacturing machine configured to dispense preceramic materials in a printed pattern, the printed pattern corresponding to the ceramic structures of the controlled size and composition, a radiation emitter configured to emit curing radiation toward the printed pattern to cure the preceramic materials and a lamp element configured to shine light on the preceramic materials to convert the preceramic materials to ceramics.

The disclosure relates to systems, methods and compositions for inkjet printing of ceramic dielectric portions. Specifically, the disclosure relates to systems, methods and compositions for the inkjet printing of three dimensional patterns formed from pre-ceramic polymer derived interpenetrated networks that are comprised of at least two phases, or bi-continuous phases, one formed by free radical polymerization and the other by sol-gel polymerization.