The present disclosure relates to a method of fabricating a ceramic composite components. The method may include providing at least a first layer of reinforcing fiber material which may be a pre-impregnated fiber. An additively manufactured component may be provided on or near the first layer. A second layer of reinforcing fiber, which may be a pre-impregnated fiber may be formed on top the additively manufactured component. A precursor is densified to consolidates at least the first and second layer into a densified composite, wherein the additively manufactured material defines at least one cooling passage in the densified composite component.

Included are methods to make ceramic proppants. The methods comprise coating green proppants with at least one reactive alumina or zirconium agent, such as gamma alumina. Also included are green proppants and liquid-phase sintered proppants made with the use of the reactive agent. Further included are uses for these proppants, such as in the oil and gas recovery areas.

A layer by layer additive manufacturing system from liquid polymers for producing dense and defect free polymer-derived ceramic bodies of a three dimensional architecture.

Fiber tows including a heat-activatable sizing are described. The sizing compositions have a first modulus at 25° C. of at least 150 megapascals (MPa) and no greater than 400 MPa; and a second modulus of 100,000 pascals (Pa) at a temperature of no greater than 160° C. Methods of preparing articles from such sized fiber tows and the articles comprising such sized fiber tows, including unidirectional and bidirectional constructions are also described.

Shaped ceramic abrasive particles include a first surface having a perimeter having a perimeter comprising at least first and second edges. A first region of the perimeter includes the second edge and extends inwardly and terminates at two corners defining first and second acute interior angles. The perimeter has at most four corners that define acute interior angles. A second surface is disposed opposite, and not contacting, the first surface. A peripheral surface is disposed between and connects the first and second surfaces. The peripheral surface has a first predetermined shape. Methods of making the shaped ceramic abrasive particles, and abrasive articles including them are also disclosed.

A method of manufacturing polycrystalline abrasive elements consisting of micron, sub-micron or nano-sized ultrahard abrasives dispersed in micron, sub-micron or nano-sized matrix materials. A plurality of ultrahard abrasive particles having vitreophilic surfaces are coated with a matrix precursor material in a refined colloidal process and then treated to render them suitable for sintering. The matrix precursor material can be converted to an oxide, nitride, carbide, oxynitride, oxycarbide, or carbonitride, or an elemental form thereof. The coated ultrahard abrasive particles are consolidated and sintered at a pressure and temperature at which they are crystallographically or thermodynamically stable.

Titanium dioxide and an electro-conductive titanium oxide which each includes particles having a large major-axis length in a large proportion and comprises columnar particles having a satisfactory particle size distribution. A titanium compound, an alkali metal compound, and an oxyphosphorus compound are heated/fired in the presence of titanium dioxide nucleus crystals having an aspect ratio of 2 or higher to grow the titanium dioxide nucleus crystals. Subsequently, a titanium compound, an alkali metal compound, and an oxyphosphorus compound are further added and heated/fired in the presence of the grown titanium dioxide nucleus crystals. Thus, titanium dioxide is produced which comprises columnar particles having a weight-average major-axis length of 7.0-15.0 μm and in which particles having a major-axis length of 10 μm or longer account for 15 wt. % or more of all the particles. A solution of a tin compound and a solution of compounds of antimony, phosphorus, etc. are added to a suspension obtained by suspending the titanium dioxide. The particles are sedimented. Subsequently, the product obtained is heated/fired to produce an electro-conductive titanium oxide which comprises the titanium dioxide and an electro-conductive coating formed on the surface thereof.

A method for manufacturing a ceramic article including (i) a step of irradiating a powder mainly containing a ceramic material with an energy beam to sinter or melt and solidify the powder into a solidified portion, wherein the step is repeated a predetermined number of times to sequentially bond the resulting solidified portions together to obtain a ceramic modeling object, (ii) a step of allowing the shaped ceramic object to absorb a metal component-containing liquid that contains inorganic particles containing a metal element; and (iii) a step of heating the shaped ceramic object that has absorbed the metal component-containing liquid.

An object of the present invention is to provide zirconium oxide nanoparticles that have excellent dispersibility in a polar solvent and are capable of increasing a core concentration in a dispersion liquid. Zirconium oxide nanoparticles according to the present invention are coated with at least one compound selected from the group consisting of R.sup.1—COOH, (R.sup.1O).sub.3-n—P(O)—(OH).sub.n, (R.sup.1).sub.3-n—P(O)—(OH).sub.n, (R.sup.1O)—S(O)(O)—(OH), R.sup.1—S(O)(O)—(OH), and (R.sup.1).sub.4-m—Si(R.sup.4).sub.m, wherein R.sup.1 represents a group comprising a carbon atom and at least one element selected from the group consisting of an oxygen atom, a nitrogen atom, and a sulfur atom, and having the total number of carbon atoms, oxygen atoms, nitrogen atoms, and sulfur atoms of 8 or less; R.sup.4 represents a halogen atom or —OR.sup.2, and R.sup.2 represents a hydrogen atom or an alkyl group; and n represents 1 or 2, and m represents an integer of 1 to 3.

The present disclosure discloses a method for finely processing a nonmetallic material, including: crushing a nonmetallic mineral to obtain a nonmetallic block, drying at ambient temperature, coarsely grinding the dried nonmetallic block to obtain coarsely ground particles, subjecting the coarsely ground particles to a second grinding, and then ball milling in a ball mill, drying and sieving to obtain a powder with various particle sizes; classifying and marking the powder to determine the grade and corresponding use of the powder; modifying the nonmetallic mineral powder in a modification device, grinding by a drum ultra-fine vibration mill to obtain a modified powder; calcining the modified powder, then cooling at ambient temperature, mixing with a strong alkali solution to react in a water bath; adding an excessive hydrochloric acid solution, and filtering, washing and drying the resulting filter cake to obtain a product.