C04B35/62892

METHOD FOR PRODUCING A PART FROM COMPOSITE MATERIAL BY INJECTING A FILLED SLIP INTO A FIBROUS TEXTURE

A manufacturing method for a composite material part includes injecting under pressure a slip containing a refractory ceramic particle powder into the moulding cavity of an injection tooling, draining the liquid from the slip that passed through the moulding cavity and retaining the particle powder inside the moulding cavity to obtain a blank including refractory particles, demoulding the blank, and heat treating the blank to form a part. The injection tooling includes a porous material mould consisting of a moulding cavity, an enclosure of rigid material in which the porous material mould is held, the enclosure further including an injection port, a discharge vent and an injection canal connecting the injection port to the moulding cavity of the porous mould for the injection of the slip into the moulding cavity. The injection tooling includes a sacrificial capsule of porous material placed in moulding cavity.

SURFACE TREATMENTS FOR CERAMIC COATED/IMPREGNATED MATERIALS

The present invention relates to surface-treated prepreg composites and corresponding methods of surface treating an inorganic fabric to form a surface-treated fabric reinforced prepreg composite. The method comprises infiltrating an inorganic fabric with a first slurry mixture to form an infiltrated fabric; optionally drying the infiltrated fabric; infiltrating an inorganic paper with a second slurry mixture to form an infiltrated paper; optionally drying the infiltrated paper; and applying the infiltrated paper to at least one surface of the infiltrated fabric to form a surface-treated prepreg composite.

Cathode including a tandem electrocatalyst and solid oxide fuel cell including the same

A cathode having a tandem electrocatalyst structure is provided. The cathode includes a plurality of wires spaced apart from each other, a layer formed on a surface of each of the plurality of wires, and a plurality of nanoparticles disposed on the layer. Each of the plurality of wires includes a first perovskite material or a metal. The layer includes a second perovskite material. Each of the nanoparticles includes a metal oxide.

CERAMIC HONEYCOMB BODY FOR LIGHTWEIGHT STRUCTURES AND CORRESPONDING PRODUCTION METHOD

A honeycomb body made of a composite material for fire-resistant lightweight structures including honeycomb cells having a cross section is provided. The cell walls of the honeycomb cells are produced from a composite material. The composite material has at least one carrier, for example a woven fabric or a laid fabric made of fibers, and a matrix into which the carrier is embedded. The matrix includes a silicon-based ceramic material, of which the proportion by mass in the matrix along the cell walls is at least 30 wt. %. A method for producing such a ceramic honeycomb body and a honeycomb tube as an intermediate product for the same are also provided. A flat semi-finished product as a curable intermediate product for the production of fire-resistant fiber composite lightweight structures, which has a matrix mixture including dispersed silicon particles, is also provided.

REFRACTORY PRODUCT, A BATCH FOR PRODUCING THE PRODUCT, A METHOD FOR THE PRODUCTION OF THE PRODUCT AND A USE OF THE PRODUCT
20210179495 · 2021-06-17 ·

The invention relates to a refractory product, a batch composition for producing said product, a method for producing the product and the use of the refractory product.

CERAMIC STRUCTURED BODY AND SENSOR ELEMENT OF GAS SENSOR
20210179496 · 2021-06-17 ·

A sensor element of a gas sensor includes: an element base which is a ceramic structured body including a detection part of detecting a target measurement gas component; and a protective layer which is a porous layer provided in at least a part of an outermost peripheral portion of the element base, wherein in the protective layer, numerous convex parts each having a size of 1.0 μm or less and made up of ceramic microparticles with diameters of 10 nm to 1.0 μm are discretely formed around numerous ceramic coarse grains having diameters of 5.0 μm to 40 μm, the respective ceramic coarse grains are connected to each other directly or via the ceramic microparticle, and a degree of porosity of the protective layer is 5% to 50%.

Ceramic-Reinforced Polymer Composites With Herringbone Architecture
20210276253 · 2021-09-09 ·

A composite material of particles disposed in a matrix material is provided in which the particles have an asymmetric geometric shape with a longest dimension and a shortest dimension different from the longest dimension. Adjacent volume portions of the composite material are arranged in a mosaic pattern to abut along an interface or surface forming a common boundary between the adjacent volume portions. The particles within the adjacent volume portions are arranged with differing orientations with respect to the interface. The orientations of the particles in the adjacent volume portions are selected so that a crack propagating on a crack propagation path through one or the other of the adjacent volume portions stops at or deflects to propagate along the interface. Methods of making composite materials are also provided.

METHOD FOR MANUFACTURING A PART MADE OF A COMPOSITE MATERIAL

A process for manufacturing a ceramic matrix composite part, includes infiltrating a fibrous structure including a powder composition with a melt infiltration composition including at least silicon in order to form a ceramic matrix in the porosity of the fibrous structure, the powder composition including at least silicon carbide particles, wherein the silicon carbide particles have a bimodal size distribution with a first set of silicon carbide particles having a first average size and a second set of silicon carbide particles having a second average size smaller than the first average size, the number of particles in the first set being greater than the number of particles in the second set.

CERAMIC STRUCTURED BODY AND SENSOR ELEMENT OF GAS SENSOR
20210156817 · 2021-05-27 ·

A sensor element of a gas sensor includes: an element base which is a ceramic structured body including a detection part of detecting a target measurement gas component; an outer protective layer which is a porous layer provided in at least a part of an outermost peripheral portion of the element base; and an inner protective layer which is a porous layer having a degree of porosity of 30% to 85%, which is larger than a degree of porosity of the outer protective layer, inside the outer protective layer, wherein an average fine pore diameter of the inner protective layer is equal to or larger than 0.5 μm and equal to or smaller than 5.0 μm.

Magnetizable abrasive particle and method of making the same

A method of making magnetizable abrasive particles includes: moistening the outer surfaces of ceramic particles with waterglass to provide moistened ceramic particles. Magnetizable particles are contacted with the moistened ceramic particles to provide powder-coated ceramic particles. The powder-coated ceramic particles are heated to at least a temperature sufficient to bond the magnetizable particles of the powder-coated ceramic particles to the respective ceramic particles thereby providing the magnetizable abrasive particles. On a respective basis, each magnetizable abrasive particle comprises a respective ceramic particle having a magnetizable particles bonded thereto.