C04B35/62892

Protective layer for a ceramic matrix composite article

A method including infiltrating a porous fiber preform with a slurry including a carrier fluid and a first plurality of solid particles wherein the first plurality of solid particles includes at least a first ceramic material, drying the slurry to form a greenbody preform, machining the greenbody preform to a target dimension, depositing a protective layer precursor including a second plurality of solid particles on the machined greenbody preform wherein the second plurality of solid particles includes at least a second ceramic material, and infiltrating the machined greenbody preform with a molten infiltrant to form a composite article including an integral protective layer.

ACCELERATED CVI DENSIFICATION OF CMC THROUGH INFILTRATION

A process for densification of a ceramic matrix composite comprises forming a reinforcing ceramic continuous fiber stack having a central zone bounded by an outer zone adjacent; locating first particles within the central zone; coating the first particles and the ceramic fibers with silicon carbide through chemical vapor infiltration; locating second particles within the outer zone; coating the second particles and the ceramic fibers with silicon carbide through chemical vapor infiltration; forming the stack into a predetermined three dimensional shape; and densifying the stack.

Method of Producing Machined CMC Surfaces without Exposing Fiber

A method to produce a ceramic matrix composite part, wherein the method comprises providing a ceramic fiber preform. Wherein the ceramic fiber preform includes a three-dimensional framework of a plurality of ceramic fibers. The method comprising, prior to melt infiltration, adding a layer of machinable stock to a target area of the ceramic fiber preform, melt infiltrating the ceramic fiber preform, forming the ceramic matrix composite part by cooling the melt infiltrated ceramic fiber preform, and machining the part in the target area where the machinable stock is located.

METHOD FOR MANUFACTURING A PART MADE OF CARBON/CARBON COMPOSITE MATERIAL WITH IMPROVED MECHANICAL PROPERTIES
20240083822 · 2024-03-14 ·

Method for manufacturing a part made from carbon/carbon composite material, comprising: the formation of a carbonaceous preform, partial densification of the preform by a pyrocarbon matrix thus forming a partially densified blank, the impregnation of the partially densified blank with an impregnation solution including ceramic particles or ceramic precursors, and the drying of the impregnated blank.

Furthermore, the viscosity of the dispersion or impregnation solution is controlled in order to control the homogeneity of the distribution of the ceramic particles in the part of the impregnated composite material during drying.

Slurry infiltration fixture

In some examples, a slurry infiltration fixture. The infiltration fixture includes a fixture main body that includes a slurry introduction channel and a plurality of fixture walls defining a cavity configured to receive a porous component. The cavity includes a component volume and a reservoir volume. The plurality of fixture walls includes a shape configured to define a fixed offset between the porous component and the plurality of fixture walls and a fixed volume for slurry between the plurality of fixture walls and the porous component. The slurry introduction channel is configured introduce the slurry into the cavity through an opening proximate a bottom of the cavity.

Refractory product, a batch for producing the product, a method for the production of the product and a use of the product

The invention relates to a refractory product, a batch composition for producing said product, a method for producing the product and the use of the refractory product.

Sacrificial materials to improve chemical vapor infiltration of B.SUB.4.C loaded preforms
11906010 · 2024-02-20 · ·

A method of forming a composite component is provided. The method includes locating a fibrous preform, providing a slurry, mixing the slurry with sacrificial fibers, injecting the slurry into the fibrous preform, heating the fibrous preform, forming channels in the fibrous preform, and densifying the fibrous preform. The sacrificial fibers are suspended in the fibrous preform along an injection pathway such that heating the sacrificial fibers forms the channels along the injection pathway as the sacrificial fibers are burned away.

Method for manufacturing a part made of composite material with compliance control

Method for manufacturing a composite material part includes injecting a slurry containing a refractory ceramic particle powder into a fibrous texture, draining the liquid from the slurry that passed through the fibrous texture and retaining the refractory ceramic particle powder inside said texture so as to obtain a fibrous preform loaded with refractory ceramic particles, and demoulding of the fibrous preform. The method includes, after demoulding the fibrous preform, checking the compliance of the demoulded fibrous preform. If the preform is noncompliant, the method also includes, before a sintering, immersing the demoulded fibrous preform in a bath of a liquid suitable for decompacting the refractory ceramic particles present in the fibrous preform, and additionally injecting a slurry containing a refractory ceramic particle powder into the fibrous preform present in the mould cavity.

Fabrication method of functionally-graded structures by continuous ceramic filaments

A method for constructing a plurality of ceramic layers by winding continuous ceramic filaments to prepare RF-transparent structures is provided. Dielectric properties of each layer of the plurality of ceramic layers are characterized by an inter-filament spacing, a filament count and thickness. Once the plurality of ceramic layers are constructed, a structure is removed from a winding surface, wherein the winding surface is a mandrel, infiltrated with a resin in a separate set up and fired.

CERAMIC POWDER, METHOD OF MANUFACTURING CERAMIC POWDER, AND METHOD OF MANUFACTURING CERAMIC OBJECT USING THE CERAMIC POWDER
20190300441 · 2019-10-03 ·

Ceramic powder to be used for additive manufacturing of a ceramic object by irradiating the powder with laser light includes a first group of particles of a first inorganic compound showing an average particle diameter of not less than 10 m and not more than 100 m and a second group of particles of a second inorganic compound having an absorption band at the wavelength of the laser light and showing an average particle diameter smaller than the average particle diameter of the first group of particles. Particles belonging to the second group of particles are arranged on the surfaces of particles belonging to the first group of particles. A high-precision ceramic object can be obtained in a short time by using the ceramic powder.