C04B35/62894

Composite Material Fabrication Method
20210101843 · 2021-04-08 ·

A composite material fabrication method includes stacking a plurality of fiber layers and a first binder and curing the first binder to form a three-dimensional structure with a plurality of mesh openings, and filling the plurality of mesh openings with a plurality of fiber filaments of a fiber array and a second binder and curing the second binder. A plurality of first mesh openings of the plurality of mesh openings are connected in a first direction.

Methods of forming ceramic matrix composites using sacrificial fibers and non-wetting coating

Methods for preparing ceramic matrix composites using melt infiltration are provided as well as the resulting ceramic matrix composites. The methods and products include the incorporation of a non-wetting coating to one or more sacrificial fibers. The one or more sacrificial fibers are removed, such as decomposed during pyrolysis, resulting in the formation of a plurality of functional features, in the form of regular and elongate channels along the ceramic matrix composite. During the removing of the one or more sacrificial fibers, the non-wetting coating remains on an interior surface of the plurality of functional features to block infiltration of an infiltrant to the plurality of functional features and deposition thereon. Alternatively, the sacrificial fibers may be removed subsequent to melt infiltration.

COVER-LAYER-INCLUDING CERAMIC CONTINUOUS FIBER, METHOD FOR PRODUCING THE SAME, CERAMIC MATRIX COMPOSITE MATERIAL AND METHOD FOR PRODUCING THE SAME
20230406779 · 2023-12-21 ·

Provided are a cover-layer-including ceramic continuous fiber suitable for producing a ceramic matrix composite material that can have improved damage tolerance and a ceramic matrix composite material formed from the cover-layer-including ceramic continuous fiber. The cover-layer-including ceramic continuous fiber includes a ceramic continuous fiber and a cover layer formed of an inorganic acid salt and disposed on the surface of the ceramic continuous fiber, wherein the thickness variation coefficient of the cover layer is 80% or less.

FIBER-REINFORCED BRITTLE MATRIX COMPOSITE
20210087110 · 2021-03-25 ·

There is provided a fiber-reinforced brittle matrix composite. The fiber-reinforced brittle matrix composite comprises a brittle matrix material (for example, a cementitious or ceramics material) and a coated fiber embedded in the brittle matrix material, wherein the coated fiber comprises a fiber (for example, polyethylene fiber, glass fiber, silicon carbide fiber, alumina fiber, mullite fiber) and a coating material (for example, carbon nanofibers, carbon nanotubes), which is non-covalently disposed on the fiber. A method for producing the fiber-reinforced brittle matrix composite is also provided. The method comprises providing a fiber, disposing a coating material on the fiber to form a coated fiber, wherein the coating material is non-covalently disposed on the fiber, and embedding the coated fiber in a brittle matrix material to obtain the fiber-reinforced brittle matrix composite.

Ceramic composite materials and methods

Provided herein are methods of making composite materials. The methods may include infiltrating a carbon nanoscale fiber network with a ceramic precursor, curing the ceramic precursor, and/or pyrolyzing the ceramic precursor. The infiltrating, curing, and pyrolyzing steps may be repeated one or more times. Composite materials also are provided that include a ceramic material and carbon nanoscale fibers.

FIBER HAVING INTEGRAL WEAK INTERFACE COATING, METHOD OF MAKING AND COMPOSITE INCORPORATING THE FIBER
20210040651 · 2021-02-11 ·

Disclosed is a method of coating a high temperature fiber including depositing a base material on the high temperature fiber using atomic layer deposition, depositing an intermediate material precursor on the base material using molecular layer deposition, depositing a top material on the intermediate material precursor or the intermediate layer using atomic layer deposition, and heat treating the intermediate precursor. The intermediate material in the final coating includes a structural defect, has lower density than the top material or a combination thereof. Also disclosed are the coated high temperature fiber and a composite including the high temperature fiber.

CATHODE INCLUDING A TANDEM ELECTROCATALYST AND SOLID OXIDE FUEL CELL INCLUDING THE SAME

A cathode having a tandem electrocatalyst structure is provided. The cathode includes a plurality of wires spaced apart from each other, a layer formed on a surface of each of the plurality of wires, and a plurality of nanoparticles disposed on the layer. Each of the plurality of wires includes a first perovskite material or a metal. The layer includes a second perovskite material. Each of the nanoparticles includes a metal oxide.

NON-WOVEN MICRO-TRELLIS FABRICS AND COMPOSITE OR HYBRID-COMPOSITE MATERIALS REINFORCED THEREWITH

A non-woven fabric is provided which includes a three-dimensional array of fibers. The three-dimensional array of fibers includes an array of standing fibers extending perpendicular to a plane of the non-woven fabric and attached to a base substrate, where the base substrate is one or more of an expendable film substrate, a metal base substrate, or a mandrel substrate. Further, the three-dimensional array of fibers includes multiple layers of non-woven parallel fibers running parallel to the plane of the non-woven fiber in between the array of standing fibers in a defined pattern of fiber layer orientations. In implementation, the array of standing fibers are grown to extend from the base substrate using laser-assisted chemical vapor deposition (LCVD).

PROCESS FOR RAPID PROCESSING OF SiC AND GRAPHITIC MATRIX TRISO-BEARING PEBBLE FUELS
20210210235 · 2021-07-08 · ·

A method for producing microencapsulated fuel pebble fuel more rapidly and with a matrix that engenders added safety attributes. The method includes coating fuel particles with ceramic powder; placing the coated fuel particles in a first die; applying a first current and a first pressure to the first die so as to form a fuel pebble by direct current sintering. The method may further include removing the fuel pebble from the first die and placing the fuel pebble within a bed of non-fueled matrix ceramic in a second die; and applying a second current and a second pressure to the second die so as to form a composite fuel pebble.

CERAMIC ELECTRONIC COMPONENT AND METHOD OF MANUFACTURING THE SAME

A ceramic electronic component includes a body including a dielectric layer and an internal electrode, and an external electrode disposed on the body and connected to the internal electrode. The dielectric layer includes a plurality of dielectric grains, and at least one of the plurality of dielectric grains has a core-dual shell structure having a core and a dual shell. The dual shell includes a first shell surrounding at least a portion of the core, and a second shell surrounding at least a portion of the first shell, and a concentration of a rare earth element included in the second shell is more than 1.3 times to less than 3.8 times a concentration of a rare earth element included in the first shell.